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00996.00 Scope - In addition to the requirements of Sections 00960, 00990, 02920, and 02925, install a fiber optic communications system according to the following Specifications. This work consists of fFurnishFurnish, install and test materials for a fiber optic communications system. Install fiber optic cables and equipment as shown on the Pplans. This work includes installation ofInstallInstall fiber optic cable, splice closures, and fiber optic connection patch panels, fiber distribution units, splice and terminate fiber optic cables., Iinstall communication equipment in controller cabinets shown on the plans, test the fiber optic system, and document the results. All Ethernet switches and fiber media converters shown in the plans will beare furnished and installed by the Agency. 00996.02 Regulations, Standards, and Codes - Equipment shall must conform to applicable rules and regulations of the FCC. Cable, cable assemblies and connectors shall must meet NEC standards for voltage, current and environmental ratings. The following documents and others referenced therein form part of the Contract to the extent designated in this Specification. American Society for Testing and Materials (ASTM) C857-07 Standard Practice for Minimum Structural Design Loading for Underground Precast Concrete Utility Structures International Telecommunication Union - Telecommunication Standardization Sector (ITU-T) G.652 (11/09) Characteristics of a single-mode optical fibrefiber and cable Telecommunications Industry Association (TIA/EIA) TEIA-455-3-BA (FOTP-3) Procedure to Measure Temperature Cycling Effects on Optical Fibers, Optical Cable, and Other Passive Fiber Optic Components TIA-455-8 Measurement of Splice or Connector Loss and Reflectance Using an OTDR TIA-455-21-A Mating Durability of Fiber Optic Interconnecting Devices TEIA-455-25-C (FOTP-25) Impact Testing of Optical Fiber Cables TEIA-455-33-A (FOTP-33) Fiber Optic Cable Tensile Loading and Bending Test TEIA-455-41A (FOTP-41) Compressive Loading Resistance of Optical Fiber Optic Cables TEIA-455-81B (FOTP-81) Compound Flow (Drip) Test for Filled Fiber Optic Cable TEIA-455-82-B (FOTP-82) Fluid Penetration Test for Fluid Blocked Fiber Optic Cable TEIA-455-104-A (FOTP-104) Fiber Optic Cable Cyclic Flexing Test EIA-455-171 (FOTP-171) Attenuation by Substitution Measurement for Short-Length Multimode Graded-Index and Single Mode Optical Fiber Cable Assemblies
Upon completion of the installation, submit six copies of all changes made from the original plans. Include information onThe information furnished shall include all modifications made, and shall represent the material installed and in operation. It shall be sufficientlyInclude enough detailed to enable maintenance forces to replace or repair any part of the Pproject under routine or emergency maintenance by direct reference. All submittalSubmit documentation shall be on 8.5”x11” or 11”x17” pages unless otherwise allowed. The Illegible submittals will be rejected without review.Engineer rejects illegible submittals without review. When submitting material lists for approval, identify any revisions or changes to manufacturer names, component names, and model numbers listed in these special provisions. Include a brief justification for the revision or change. The Engineer will processes and returns submittals within 21 working days after receipt by the Engineer. Any re-submittal necessary because of deficiencies in the Contractor's submittals requiring a re-submittal shall bes considered a new submittal. 00996.05 04 Existing System Disruption and Restoration -– Work of this Contract requires disruptions to the specified existing systems, circuits, and equipment. Schedule the work and predetermine the affected system(s), extent, start time, and duration of planned disruptions. Start time of disruptions shall be scheduled for non-holiday weekdays between 8 a.m. and 4 p.m. See Section 00220.40(e-2-a) for list of holidays. Obtain the Engineer's prior approval of any proposed system disruption. Additional disruptions may be scheduled at other times only with written approval from the Engineer. Failure of the Contractor to restore disrupted systems and equipment within the approved schedule period constitutes an unauthorized disruption. Correct any unauthorized disruption caused by the actions of the Contractor or its representative(s) at no additional cost to the Agency. Use every precaution to ensure that no work of this Contract causes disruptions to existing systems. If a disruption does occur, notify Engineering fix it it shall be fixed immediately without delay. Existing systems that require disruption for project work include, but are not limited to, the following:
Materials 00996.10 Fiber Optic Cable - Provide single mode fiber optic cable (SMFO) containing single mode dual window (1310 nm and 1550 nm) fibers. (a) Optical Fiber - All fibers in buffer tubes shall must be usable fibers, meeting optical, mechanical, and environmental requirements of these Sspecial Pprovisions. (b) Fiber Characteristics and Tests - Single mode fibers shall must meet ITU-T G.652.D attributes.the following requirements: Parameters Single Mode Type: Step Index Core diameter: 8.3 m (nominal) Cladding diameter: 125 m 1.0 m Core to cladding offset: 1.0 m Coating: dual layer, UV-cured acrylate strippable mechanically or chemically without damaging fibers Optical fibers: doped silica core with concentric silica cladding Coating diameter: 250 m 15 m Cladding non-circularity defined as: 2.0% [ 1-(min. cladding diamax. cladding dia.)]x100 FOP cable: all dielectric, gel-filled, duct-type, water blocking tape Proof/Tensile Test: 345 MPa, min Attenuation at 1310 nm and at 1550 nm: 0.4 dB/km Test cable in accordance with: EIA-455-25 (FOTP-25) EIA-455-33 (FOTP-33 Condition II) EIA-455-41 (FOTP-41) EIA-455-81 (FOTP-81) EIA-455-82 (FOTP-82) EIA-455-104 (FOTP-104 Conditions I and II) Test optical fiber in accordance with: EIA-455-3A (FOTP-3) Attenuation at the Water Peak: 2.1 dB/km @ 1383 3 nm Chromatic Dispersion Zero Dispersion Wavelength: 1301.5 to 1321.5 nm Zero Dispersion Slope: 0.092 ps/(nm2 *km) Maximum Dispersion: 3.3 ps/(nm2 *km) for 1285 – 1330 nm 0.092 ps/(nm2 *km) for 1550 nm Cut-Off Wavelength: <1250 nm Mode Field Diameter 9.3 0.5 m at 1310 nm (Petermann II) 10.5 1.0 m at 1550 nm (c) Color Coding - Each fiber shall must be distinguishable from others in the same tube or cable by means of color coding according to the following:
These colors shall must be targeted in accordance withaccording to the Munsell color shades and shall must meet EIA/TIA-598-D. The color formulation shall must be compatible with the fiber coating and the buffer tube filling compound, and be heat stable. It shall must not fade, smear, or be susceptible to migration and it shall must not affect the transmission characteristics of the optical fibers and shall must not cause the fibers to stick together. (d) Stranded Cable Construction - The fFiber optic cables with more than 12 strands shall must consist of, but not limited to, the following components: (1) Buffer Tubes - Clearance shall be provided in the lLoose buffer tubes must provide sufficient clearancein fibers and the inside of the tube to allow for expansion without constraining the fiber. The fibers shall must be loose or suspended within the tubes. The fibers shall must not adhere to the inside of the buffer tube. Each buffer tube shall must not exceed a maximum of 12 fibers. Provide the number of fibers per cable as shown on the plans. The loose buffer tubes shall must be haveextruded from a material having a coefficient of friction sufficiently low to allow free movement of the fibers. The material shall must be tough and abrasion resistant to provide mechanical and environmental protection of the fibers, yet designed to permit safe intentional “scoring” and breakout, without damaging or degrading the internal fibers. If used, buffer tube filling compound shall must be a homogenous hydrocarbon based gel with anti-oxidant additives used to prevent water intrusion and migration. The filling compound shall must be non-toxic and dermatologically safe to exposed skin. It shall must be chemically and mechanically compatible with all cable components, non-nutritive to fungus, non-hygroscopic and electrically non-conductive. The filling compound shall must be free from dirt and foreign matter and shall must be readily removable with conventional nontoxic solvents. Water blocking tape may be used as an acceptable substitute for buffer tube filling compound. Buffer tubes shall must be stranded around a central member by a method, such as reverse oscillation stranding process that will prevent stress on the fibers when the cable jacket is placed under strain. (2) Central Member - The central member which functions as an anti-buckling element shall must be a glass reinforced plastic rod with a similar expansion and contraction characteristic as the optical fibers and buffer tubes. To ensure the proper spacing between buffer tubes during stranding, a symmetrical linear overcoat of polyethylene may be applied to the central member to achieve the optimum diameter. (3) Filler Rods - Fillers may be included in the cable to maintain the symmetry of the cable cross section. Filler rods shall must be solid medium or high densityhigh-density polyethylene. The diameter of filler rods shall must be the same as the outer diameter of the buffer tubes. (4) Stranding -– Completed buffer tubes shall must be stranded around the overcoated central member using stranding methods, lay lengths and positioning such that the cable shall meetmeets mechanical, environmental and performance specifications. A polyester binding shall must be applied over the stranded buffer tubes to hold them in place. Binders shall must be applied with sufficient tension to secure the buffer tubes to the central member without crushing the buffer tubes. The binders shall must be non-hygroscopic, non-wicking, and dielectric with low shrinkage. (5) Core and Cable Flooding - The cable core interstices shall must contain a water blocking material, to prevent water ingress and migration. The water blocking material shall must be either a polyolefin based compound, which fills the cable core interstices, or an absorbent polymer, which fills voids and swells to block the ingress of water. The flooding compound or material shall must be homogeneous, non-hygroscopic, non-conductive, and non-nutritive to fungus. The compound or material shall must also be nontoxic, dermatologically safe and compatible with other cable components. (6) Tensile Strength Member - Tensile strength shall must be provided by high tensile strength aramid yarns and/or fiberglass, which shall must be helically stranded evenly around the cable core and shall must not adhere to other cable components. The cable shallmust have a short-term tensile strength of at least 600 lbf. (7) Ripcord - The cable shall must contain at least one ripcord under the jacket for easy sheath removal. (8) Outerjacket - The jacket shall must be free of holes, splits, and blisters and shall must be medium or high density polyethylene, or medium density cross linked polyethylene with minimum nominal jacket thickness of 1 mm 0.076 mm. Jacketing material shall must be applied directly over the tensile strength members and water blocking materials and shall must not adhere to the aramid strength material. The polyethylene shall must contain carbon black to provide ultraviolet light protection and shall must not promote the growth of fungus. Mark Tthe jacket or sheath shall be marked with the manufacturer’s name, the words “Optical Cable”, the number of fibers, “SM”, year of manufacture, and sequential measurement markings every meter. The marking shall beMake the marking in a contrasting color to the cable jacket. (e) Uni-tube Cable Construction - Fiber optic cables with 12 strands or less shallmust consist of, but not limited to, include the following components: (1) Central Buffer Tube - Clearance shall be provided in a sSingle loose buffer tube must provide sufficient clearance in fibers and the inside of the tube to allow for expansion without constraining the fiber. The fibers shallmust be loose or suspended within the tube. The fibers shallmust not adhere to the inside of the buffer tube. Provide the number of fibers per cable as shown on the plans. The loose buffer tube shallmust be extruded from a material havinghave a coefficient of friction sufficiently low to allow free movement of the fibers. The material shallmust be tough and abrasion resistant to provide mechanical and environmental protection of the fibers, yet designed to permit safe intentional “scoring” and breakout, without damaging or degrading the internal fibers. BIf used, buffer tube filling compound shallmust be a homogenous hydrocarbon based gel with anti-oxidant additives used to prevent water intrusion and migration. The filling compound shallmust be non-toxic and dermatologically safe to exposed skin. It shallmust be chemically and mechanically compatible with all cable components, non-nutritive to fungus, non-hygroscopic and electrically non-conductive. The filling compound shallmust be free from dirt and foreign matter and shallmust be readily removable with conventional nontoxic solvents. Water blocking tape may be used as an acceptable substitute for buffer tube filling compound. Central buffer tube shallmust be surrounded by peripheral strength members that will prevent stress on the fibers when the cable jacket is placed under strain. (25) Core and Cable Flooding - The cable core interstices shallmust contain a water blocking material, to prevent water ingress and migration. The water blocking material shallmust be either a polyolefin based compound whichcompound, which fills the cable core interstices, or an absorbent polymer, which fills voids and swells to block the ingress of water. The flooding compound or material shallmust be homogeneous, non-hygroscopic, non-conductive, and non-nutritive to fungus. The compound or material shallmust also be nontoxic, dermatologically safe and compatible with other cable components. (36) Peripheral Strength Members - Tensile strength shallmust be provided by high tensile strength aramid yarns, which shallmust be stranded evenly around the central buffer tube and shallmust not adhere to other cable components. The cable shall must have a short-term tensile strength of at least 300 lbf. (7) Ripcord - The cable shallmust contain at least one ripcord under the jacket for easy sheath removal. (48) Outerjacket - The jacket shallmust be free of holes, splits, and blisters and shallmust be medium or high density polyethylene, or medium density cross linked polyethylene with minimum nominal jacket thickness of 1 mm 0.076 mm. Jacketing material shall be applied directly over the peripheral strength members and water blocking materials and shallmust not adhere to the aramid strength material. The polyethylene must shall contain carbon black to provide ultraviolet light protection and shallmust not promote the growth of fungus. Mark Tthe jacket or sheath shall be marked with the manufacturer’s name, the words “Optical Cable”, the number of fibers, “SM”, year of manufacture, and sequential measurement markings every meter. The marking shall beMake the marking in a contrasting color to the cable jacket. (e) Packaging and Shipping Requirements - Pack completed cable on reels for shipment. Wrap cable in weather and temperature resistant covering. Seal both ends of cable to prevent ingress of moisture. Secure each cable end to the reel to prevent the cable from coming loose during transit. Have at least six feet of cable length accessible for testing purposes. Label each cable reel with a durable, weatherproof label showing manufacturer’s name, cable type, actual length of cable on the reel, Contractor’s name, contract number, and reel number. Include a shipping record in a weatherproof envelope showing the above information and also include the date of manufacturer, cable characteristics (size, attenuation, bandwidth, etc.), factory test results, cable identification number and any other pertinent information. Minimum hub diameter of reel shall must be at least thirty times the cable diameter. Fiber optic cable shall must be continuous length on each reel. Mark reel indicating direction reel should be rolled to prevent loosening of cable. Furnish installation procedures and technical support information at delivery. 00996.11 Fiber Optic Cable Assemblies and Pigtails (a) General -– Cable assemblies (pigtails and jumpers) shall be products from the same manufacturer. The fiber optic cable used for cable assemblies (pigtails and jumpers) shall must be made of fiber meeting the performance specifications of Section 00996.10. (b) Pigtails - Pigtails shall must be of simplex (one fiber) construction with, in 900 m coating colored to match fiber number as indicated on the Plans. tight buffer form, surrounded by aramid for strength, with a PVC jacket with manufacturer identification information, and a nominal outer jacket diameter of 3 mm. All pigtails shall must be at least six feet in length and factory terminated with connectors as indicated on the Plans or in these Special Provisions. and tested and at least six feet in length. (c) Jumpers - Jumpers shall must be of duplex tight buffer form, surrounded by an aramid yarn for strength and a 3 mm PVC jacket.round cable construction. Construction shallmust be simplex (one fiber) or duplex (two fibers) and colored as indicated on the Plans. Duplex jumpers shallmust have uniquely colored strain relief boots on connectors to identify connector polarity. All jumpers shall must be at least six feet in length, sufficient to avoid stress and allow orderly routing. The outer jacket of duplex jumpers shall be yellow in color. (d) Connectors - Connectors shall must be of the ceramic ferrule LC or SC type for single mode fiber as shown on the Pplans. All connectors must be factory installed. Fiber optic connectors shall must be 1.25mm LC/UPC or 2.5 mm SC/UPC connector ferrule type with Zirconia Ceramic material with a UPC (Ultra Physical Contact) pre-radiused tip. The associated coupler shall must be of the same material as the connector housing. The connector operating temperature range shall must be 40o C to +70o C. Insertion loss shall must not exceed 0.3 dB (bi-directional sum) for a single mode connector and 0.75 dB for a single mode connector pair, and the return reflection loss on single mode connectors shall must be at least 50 dB. Connection durability shall must be less than a 0.2 dB change per 500 mating cycles per TEIA 455 21A (FOTP 21). All terminations shall must provide a minimum 20lbf pull out strength. Document Ffactory test results shall be documented and submitted to the Engineer prior tobefore installation of any of the connectors. Single mode connectors shall have a yellow color on the body and/or boot that renders them easily identifiable. Field terminations shall must be limited to splicing of adjoining cable ends and/orand cables to pigtails. Notify the Engineer no less than five (5) working days prior tobefore beginning any splicing or connector operations. 00996.12 Fiber Optic Splice Closures -– Enclose tThe fiber optic field splices (other than within an FDU) shall must be enclosed in complete splice closures, which shall must be complete with outer closure, splice organizer trays, brackets, clips, cable ties, seals and sealant as needed. The splice closure shall must be suitable for direct burial or junction box applications. Supply the Engineer with Mmanufacturer’s installation instructions shall be supplied to the Engineer prior tobefore the installation ofinstalling any splice closure. The fiber optic splice closure The fiber optic splice closure shall must be suitable for a temperature range of 0°C to 40°C. The size of the closure shall must allow allow at least 144288 individual fusion splices. all the fibers of the largest fiber optic cable to be spliced to a second cable of the same size, plus 12 additional fibers. When placed in a fiber optic vault or fiber optic termination cabinet, there shall must be sufficient space for routing of the fiber optic communication cables, without exceeding the minimum bending radius of any cable. The closures shall must be designed to accommodate butt splicing. The splice closure shall must meet the following requirements:
The splice closure shall must be attached to the inside wall of the fiber optic junction box with sufficient clearance to meet fiber optic cable minimum bend radius. All materials in the closures shall must be non-reactive and shall must not support galvanic cell action. The outer closure shall must be compatible with the other closure components, splice trays, and cables. The end plate shall must consist of two sections and shall must have capacity for two to four fiber optic trunk cables and 2 fiber optic branch cables. The outer closure shall must protect the splices from mechanical damage, shall provide strain relief for the cable, and shall be resistant to salt corrosion. The outer closure shall must be waterproof, re-enterable and shall must be sealed with a gasket. The outer closure shall must be flash-tested to manufacture recommended pressure. The inner closure shall must be of metallic construction. The inner closure shall must be compatible with the outer closure and the splice trays and shall must allow access to and removal of individual splice trays. The splice trays shall must be compatible with the inner closure and shall must be constructed of rigid plastic or metal. Include sufficient splice trays for minimum splice capacity in the splice closure. Each splice shall be individually mounted and mechanically protected in the splice tray. Adequate splice trays shall be provided to splice all fibers of the largest fiber optic cable, plus 12 fibers. Each splice shall must be individually mounted and mechanically protected in the splice tray. Splice trays must accommodate a minimum of 12 individual fusion splices and must allow for a minimum bend radius of 2-inches. Splice trays shallmust be of the same manufacturer as the splice closure. Provide splice trays for full splice closure capacity.
Attach Wwarning tags shall be attached to ODOT fiber optic cables per according to the manufacturer’s recommendations and shall Do not be affixed using zip ties or in a manner which will cause damage to the fiber. Attach Wwarning tags shall be attached to the cables in at least two locations in junction boxes and handholes, and at least one location in cabinets. 00996.165 Labels -– Use Llabels shall be used to identify cables and jumpers/patch cords at all termination points, junction boxes, handholes, and cabinets. LUse labels shall also be used to identify all communications components and devices in junction boxes, handholes, and cabinets. Labels shall beUse yellow or white colored labels in color with permanent black lettering. Labels shall be mLabels must be mechanically imprinteded, Ddo not use handwritten labels shall not be allowed. Use tubular plastic labels on cables and jumpers/patch cords. Label duplex jumpers that to provide a visual distinction between the two fibers. Include the following information on labels:Labels shall include the following information:
Clearly mark all communications equipment and devices with the following information:
00996.176 Network Equipment - Materials shallmust meet the following requirements: (a) Ethernet Edge Switch - The Ethernet Edge Switch shallmust have all the functional characteristics of the RuggedCom model RS900-HI-D-TXTX-TX and shallmust meet the following requirements:
(b) Fiber Edge Switch - The Fiber Edge Switch shallmust have all the functional characteristics of the RuggedCom model RS900G-HI-D-2LC10 and shallmust meet the following requirements:
(c) Fiber Aggregate Switch - The Fiber AggregateEthernet Edge Switch shallmust have all the functional characteristics of the RuggedCom model RSG2200-F-RM-HI-XX-FG0352-FG0352-FG0352-FG0352-1CG01 and shallmust meet the following requirements:
00996.187 Fiber Bypass Switch – The fiber bypass switch shallmust provide passive optical bypass for 1000Base-LX Gigabit Ethernet on power failure and shallmust meet the following requirements:
Labor 00996.30 Fiber Optic Work - Individuals performing fiber optic terminations and splices must possess either a Fiber Optics Installer or Fiber Optics Technician Certification recognized by the Electronics Technicians Association (ETA) or a Fiber Optics for ITS certificate from the International Municipal Signal Association (IMSA). Submit a copy of certification to the Engineer prior beforeto performing any work. Construction 00996.40 Fiber Optic System Installation - Install fiber optic cable according to 00960.45. Install Ffiber optic communications equipment shall according tobe installed per the Pplans and meet the requirements of this Section. Installation shall iInclude in the installation all indicated equipment as well as mounting hardware, fiber distribution units, and fiber patch cables/jumpers necessary to provide a complete and operational communications subsystem within and between traffic signal cabinets. Installation will also Also include subsystem testing of the communications equipment between traffic signal cabinets to ensure proper communications between traffic signal controllers. When installing cable, provide enough spare cable to allow for flexibility in placing equipment within a rack or side of a console. In addition, provide spare cable as indicated on the Plansplans. Install materials and equipment as shown on the plans, according to these specifications, and in accordance with the manufacturer’s instructions. 00996.41 Fiber Optic Cable Installation and Setup (a) Fiber Optic Cable Installation -– Submit a fiber optic cable installation plan including the manufacturer’s recommended procedures for pulling fiiber optic cable for review 20 days before beginning installation. Use mechanical aids to install cable. Place tension measuring device or breakaway swivel between ends of cable grip and pull rope to ensure tension does not exceed 80 percent of recommended tension or 500 lbs., whichever is less. Use cable grips with a ball bearing swivel for installing fiber optic cable to prevent cable from twisting during installation. Field verify cable routing and lengths prior to the commencement of any fiber optic work or committing any fiber optic materials. Splicing is only allowed at locations as shown. All splice locations other than those shown on the approved cable routing plan shall be approved in advance by the Engineer. Submit a fiber optic cable installation plan including the manufacturer’s recommended procedures for pulling fiber optic cable for review 20 days prior tobefore beginning installation. Mechanical aids may be used in cable installation. Place tension measuring device or breakaway swivel between ends of cable grip and pull rope to ensure tension does not exceed 80 percent of maximum cable short-term recommended tension or 500 lbs., whichever is less. Use cable grips with a ball bearing swivel for installing fiber optic cable to prevent cable from twisting during installation. Make a physical survey assessment of the project site for the purpose of establishing the exact cable routing and cutting lengths prior tobefore the commencement ofbeginning any fiber optic work or committing any fiber optic materials. Splicing is only allowed for the programmed connection of reels and as shown to connect a lateral fiber optic cable to the mainline distribution fiber optic cable. Submit a cable routing plan that shows the locations of all splices. All splice locations other than those shown on the approved cable routing plan must be approved by the Engineer. FInstall fiber optic cables shall be installed in continuous lengths without intermediate splices throughout the project. The fiber optic cable shall must comply with the cable manufacturer's specifications and recommended procedures including, but not limited to the following: 1. Installation. 2. Proper attachment to the cable strength elements for pulling during installation. 3. Bi-directional pulling. 4. Cable tensile limitations and the tension monitoring procedure. 5. Cable bending radius limitations.
Strip and prepare individual fibers for splicing onto other fiber optic cables or factory prepared pigtails. Connect pigtails to the fiber distribution unit’s couplers. A transition shall be made, with flexible tubing, to isolate each fiber to protect the individual coated fibers. The final transition from bundle to individual fiber tube shall be secured with an adhesive heat shrink sleeve. If the cable has moisture blocking gel, the gel shall be removed from the exposed buffer tubes and fibers. The transition from the buffer tube to the bundle of jacketed fibers shall be treated by an accepted procedure for sleeve tubing, shrink tube and silicone blocking of the transition to prevent future gel leak. Manufacturer directions shall be followed to ensure that throughout the specified temperature range gel will not flow from the end of the buffer tube. (c) Fusion Splicing - Use individual fusion type splices to join fibers in fiber optic cables and pigtails. Apply appropriate protective coating to all splices, protect with a thermal shrink sleeve, and place in a splice tray. Loop individual fibers one full turn within splice tray to avoid micro-bending. Maintain two-inch minimum bend radius during installation and after placing in optical fiber splice tray. Individually restrain each fiber in splice tray. Optical fibers in buffer tubes and placement of optical fibers in splice tray shall be such that there is no discernible tensile force on optical fiber. All splice work shall be performed in a controlled, weatherproof, dust-proof environment. No open air splices shall be permitted. All splicing equipment shall be in good working order, have been properly calibrated within the past 6 months, and meeting all industry standards and safety regulations. Cable preparation, closure installation and splicing shall be accomplished in accordance with accepted and approved industry standards. All fiber optic waste material and debris shall be deposited in containers suitable for fiber optic disposal and disposed of per 00140.90. The Contractor shall notify the Engineer no less than five (5) working days prior to beginning any splicing and/or connecting operations. During installation, maintain minimum bend radius of 20 times outside diameter of cable. Do not stress cable beyond minimum bend radius. Install fiber optic cable using cable-pulling lubricant as recommended by manufacturer. Use a non-abrasive pull-tape. Station personnel at each utility or communication vault to lubricate cable and prevent kinking or other damage. Install fiber optic cable without splices, except as specifically allowed on plans, as described, or as directed. Splice SMFO trunk cables used for distribution only at fiber distribution units. Include #16 AWG THWN stranded copper wire with orange base and blue tracer in all conduits as a locate wire, even if not shown. Following installation of cable in duct, seal all duct entrances in vaults with duct-sealing compound to keep out moisture, foreign materials and rodents. For new installations, in all hand holes, leave a minimum fiber optic cable slack of 15 feet shall be left by the Contractor, unless other quantities are indicated. (b) Splicing - Use fusion type splices for all optical fibers; do not exceed 0.1 dB mean average loss per splice as required by EIA/TIA-758. Place completed splices in a splice tray. Place splice tray in a splice closure unless using a splice enclosure. Protect all splices with a thermal shrink sleeve. Label all fibers in splice tray with permanent markers. Label pigtail ends to identify destination of fiber. Do not incur more than a 0.30 dB loss on any individual splice when measured in a single direction No individual splice loss measured in a single direction shall exceed 0.30 dB maximum as required by TIA/EIA-758 and when measured in accordance with according to TIA/EIA 455-8 (FOTP 8) “Measurement of Splice or Connector Loss and Reflectance Using an OTDR”. Use fusion splices to join fibers in fiber optic cable span to fibers in pigtails. Place splices in splice tray and then place splice tray(s). Loop individual fibers one full turn within splice tray to avoid micro-bending. Maintain two-inch minimum bend radius during installation and after placing in optical fiber splice tray. Individually restrain each fiber in splice tray. Optical fibers in buffer tubes and placement ofPlace optical fibers in splice tray shall be such that there is no discernible tensile force on optical fiber. The Contractor shall notifyNotify the Engineer no less than five (5) working days prior tobefore beginning any splicing and/or connectorization operations. Make all splices in a controlled, weatherproof, dust-proof environment. Do not make a splice in open air. All splices shall be made in a controlled, weatherproof, dust-proof environment. No open air splices shall be permitted. All fusion splicing equipment shall must be in good working order, has have been properly calibrated within 6 months, and meeting all industry standards and safety regulations. Accomplish cCable preparation, closure installation and splicing shall be accomplished in accordance withaccording to accepted and approved industry standards. Upon completion of the splicing operation, deposit all waste material shall be deposited in suitable containers for fiber optic disposal,disposal; remove ited from the job site, and disposed of it in an environmentally acceptable manner. 00996.42 Fiber Optic Equipment Installation and Setup (a) FDU Installation - Install FDUs with sufficient quantity and type of port capacities, cassettes, splice trays, and coupler plates as shown. (b) Splice Closure Installation - Attach splice closure to the inside wall of junction boxes or handholes. Maintain sufficient clearance for routing of the fiber optic cables without exceeding the minimum bending radius of any cable. Upon completion of splicing work the closure shall be flash-tested to manufacturer’s recommended pressure. (c) Splice Trays - Place splice tray in splice closure or fiber distribution unit unless otherwise shown. No stress is to be applied on the fiber when it is located in its final position. Buffer tubes must be secured near the entrance of the splice tray. Buffer tubes shall be securable with channel straps. (d) Labels - Clearly mark all devices with a permanent labeling device identifying equipment, its purpose and its connections. At a minimum, the following elements of the system shall be labeled:
FDUs shall be labeled with the intersection and direction they are servicing and pigtails shall be labeled with the fiber number. 00996.43 Communications Equipment - Furnish and install communications equipment as shown. Agency will configure network settings on communications equipment. (c) Splice Trays -– Loop Iindividual fibers must be looped one full turn within the splice tray to allow for future splicing. Do not apply No sstress is to be applied on the fiber when it is located in its final position. Secure Bbuffer tubes must be secured near the entrance of the splice tray. Buffer tubes shall must be securable with channel straps. (d) Fiber Optic Cable Terminations - At the fiber distribution panel, remove the cable jacket of the SMFO cable shall be removedto exposing expose the aramid yarn, filler rods, and buffer tubes. The exposed length of the buffer tubes shall must be at least the length recommended by the FDU manufacturer which allows the tubes to be secured to the splice trays. Secure Eeach buffer tube shall be secured to the splice tray in which it is to be spliced. The Remove the remainder of the tubes shall be removed to expose sufficient length of the fibers in order to properly install on the splice tray. Splice and secure the cable The cable shall then be spliced and secured with with tie wraps and routed to its appropriate fiber distribution unit location. When applicable, remove the moisture blocking gel shall be removed from the exposed buffer tubes and fibers. Treat the transition from the buffer tube to the bundle of jacketed fibers shall be treated byusing an accepted procedure for sleeve tubing, shrink tube and silicone blocking of the transition to prevent future gel leak. Follow Mmanufacturer directions shall be followed to ensure that throughout the specified temperature range gel will does not flow from the end of the buffer tube. Strip Tthe individual fibers shall be stripped and prepared for splicing. Splice and place Ffactory terminated pigtails shall then be spliced and placed in the splice tray. Label Aall fibers entering the fiber distribution panel shall be labeled. Make Aa transition shall then be made, with flexible tubing, to isolate each fiber to protect the individual coated fibers. Secure tThe final transition from bundle to individual fiber tube shall be secured with an adhesive heat shrink sleeve. (e) Distribution Breakout - Terminate distribution breakout in a fiber distribution panel. Remove cable jacket, aramid yarn and filler rods, and expose buffer tubes. Expose buffer tubes as recommended by manufacturer. Secure buffer tubes to splice tray. Remove remainder of tubes and expose individual fibers for routing on splice tray. Remove moisture blocking gel from exposed buffer tubes and fibers following manufacturer’s directions to ensure gel will does not flow from end of buffer tube. Strip and prepare individual fibers for splicing onto factory prepared patch cables/jumpers. Connect pigtails to the distribution panel’s couplers. Use factory prepared jumpers to connect between the fiber distribution panel couplers to individual components. (f) FDU Installation - Install sufficient quantity of FDUs with port capacities and coupler plates as indicated. Mount FDU in equipment racks as shown. At each FDU, terminate optical fibers of the fiber optic cables. Fusion-splice optical fibers to each SMFO cable assemblies within splice tray(s). Allow sufficient length for future splicing within splice drawer and tag appropriately. All splices shall must be fusion-type and arranged within splice trays of FDU according to design of splice trays. Apply appropriate protective coating to all fusion splices. (g) Markings - Clearly mark all devices with a permanent labeling device identifying equipment, its purpose and its connections. At a minimum, label the following elements of the system shall be labeled:
Label FDUs shall be labeled with the intersection and direction they are servicing and pigtails shall be labeled with the fiber number. Finishing 00996.70 Fiber Optic Testing: (a) Fiber Optic Testing - Testing shall includeInclude the tests on elements of the passive components in five stages:
Provide all personnel, equipment, instrumentation, and materials necessary to perform all on-site testing and documentation. (1) Testing Notice - Provide five working days’ notice of intent to proceed prior to commencing each functional and/or subsystem test. In the notice, provide location(s) of test(s). Conduct environmental tests of field equipment as part of the functional tests. Subsystem testing and inspections shall include visual inspection from damaged or incorrect installation, adjustments, alignments, and measurement of parameters and operating conditions. (1) Test Plan - Prior toBefore beginning any fiber optic work, submit for approval test plan detailing methods of installation and testing for all materials, equipment, and systems. At the same time, submit the associated schedule of activities. The test plan shall must include the tests involved and method by which tests are to be conducted. Include in the notification the model, manufacturer, configuration, calibration, and alignment procedures for all proposed test equipment. Notification of approval or rejection will be made within 20 working days. If the test plan is rejected, submit a revised test plan within 20 working days, notification of approval or rejection of revised test plan will be made within 20 working day. Do not begin fiber optic work until receiving approval of the test plan by the Engineer. The Contractor shall sSupply all test equipment. Provide five working days’ notice of intent to proceed prior tobefore commencing each functional and/or subsystem test. In the notice, provide location(s) of test(s). Conduct environmental tests of field equipment as part of the functional tests. Subsystem testing and inspections shall iInclude visual inspection in subsystem testing and inspections from for damageed or incorrect installation, adjustments, alignments, and measurement of parameters and operating conditions. (2) Fiber Cable Testing Documentation - Within two working days after each test is completed submit electronic copy of test results, including results of failed tests or re-tests to the Engineer for approval. Notification of approval or rejection of test results and documentation will be made within 20 working days. Take corrective actions on portions determined to be out of compliance with these specifications. Include tThe following information shall be included in each test result submittal:
The electronic submittal shall iInclude one licensed copy of the applicable OTDR reader program in the electronic submittal. (34) Allowed Loss – Evaluate Ffiber optic cable tests are will be evaluated based on the following maximum allowable loss:
Losses exceeding the above limits are only allowed with written approval from the Engineer. (45) Test Failures - If the test results exceed allowable loss limits, or the actual location of the fiber ends does not agree with the expected location of the fiber ends (as would occur with a broken fiber), reject the fiber optic cable will be rejected. Replace the unsatisfactory segments of cable, or splices with a new segment of cable or splice at the Contractor’s expenseno additional expense to the Agency. Complete the OTDR and attenuation testing for the repair and submit to the Engineer to determine acceptability. Interpret tThe removal and replacement of a segment of cable shall be interpreted as the removal and replacement of a single continuous length of cable connecting two splices, two connectors. The removal of only the small section containing the failure and therefore introducing new unplanned splices will is only be allowed with written approval from the Engineer. (b) Fiber Optic Test Procedures – Perform the fiber optic testing using the following procedures: (1) OTDR Testing - Test fiber segments with optical time-domain reflectometer (OTDR) test equipment for attenuation at wavelengths of 1310 nm and 1550 nm. For fiber terminated on both ends test fiber bi-directionally, for fiber terminated only at one end test only one direction from terminated end, for unterminated fiber temporarily mechanically splice fiber and test only one direction. Index matching gel shall is not be allowed in connectors during testing. Record, date and compare test results and file with previous copies. Submit electronic copy of testing file and summary printout of trace analyses. The OTDR shall must be capable of recording and displaying anomalies of at least 0.02 dB. The test results shall iInclude the following measurements in the test results:
(2) Attenuation Testing – Test end-to-end with a power meter and light source, in accordance with according to FOTP-171 and in the same wavelength specified for the OTDR testing. Conduct Tthese tests shall be conducted in one direction only. Calculate tThe insertion loss shall be calculated. Callibrate tThe power meter shall be calibrated with traceability to the National Institute of Standards and Technology (NIST). Document tThe following information shall be documented for each fiber test measurement:
Calculate Aattenuation shall be calculated by the insertion method. Perform Nnormalization between the light source and the power meter shall be performed at the beginning of each day of testing. (c) Fiber Optic Tests - Testing shall iInclude the tests on elements of the passive components in five stages:
(1) Existing Fiber Optic Testing – ODTR test Eeach existing fiber to be cut and spliced shall be OTDR tested prior tobefore cutting. Consider fFiber removed from service for testing will be considered as a system disruption. Testing of in-service fiber can be waived by written approval from the Engineer. Contractor shall beis responsible for operation of all fiber including strands with testing waived. Current list of in-service fiber can be requested from the Engineer. ((2) Factory Testing -– The equipment manufacturer tests all fibers for attenuation and provides documentation of this testing. Submit a copy of this manufacturer attenuation test results of all fibers documentation to the Engineer. Documentation of compliance with the fiber specifications as listed herein shall be supplied by the original equipment manufacturer. Before shipment, but while on the shipping reel, 100 percent of all fibers shall be tested for attenuation. Copies of the results shall be maintained on file by the manufacturer with a file identification number, attached to the cable reel in a waterproof envelope, and submitted to the Contractor and Engineer. (3) On-Site Reel Testing -– Physically inspect eEach cable and reel shall be physically inspected upon delivery and attenuation test 100 percentall of the fibers shall be attenuation tested to confirm that the cable meets the requirements. Reject an entire reel if The failure of any single fiber in the cable fails to comply with these specifications is cause for rejection of the entire reel. Document, date, compare and file tTest results shall be documented, dated, compared, and filed with the copy accompanying the shipping reel in a waterproof envelope. Do not installT the cable shall not be installed until completion of this test sequence and the Engineer provides written approval. If the tests are unsatisfactory, consider the reel of cable shall be considered unacceptable and mark all records corresponding to that reel shall be marked accordingly. Replace tThe unsatisfactory reels of cable shall be replaced with new reels of cable and do so and the Contractor’s expenseat no additional cost to the Agency. Test the new reels of cable shall be tested to demonstrate acceptability and submit copies of the test results shall be submitted to the Engineer. (4) After Cable Installation Testing - Once the fiber optic cable has been installed and is ready for termination, test all fiber links with the OTDR test equipment. Record, date and compare test results and file with previous copies. (5) Final System Testing - At the conclusion, test of all fiber optic segments shall be tested with OTDR and for attenuation. If the test results are unsatisfactory, the fiber shall beis unacceptable. Replace tThe unsatisfactory unacceptable fiber shall be replaced at the Contractor's expenseat no additional cost to the Agency and then retest ed to demonstrate acceptability. Measurement 00996.80 Measurement - No separate measurement will be madeis needed for work done under this Section. Payment 00996.90 Payment - The accepted quantities of work done under this Section will be paid for at the Contract unit price, per unit of measurement, for the following items: Pay Item Unit of Measurement (a) Communications Cables in ConduitFiber Optic Communications System, _____ Lump SumLF (b) Communications Cables on Aerial Spans, _____ LF (c) Fiber Optic Fusion Splices, _____ EA (d) Communications Raceways, _____ LF (e) Fiber Optic Splice and Termination Equipment, _____ LS (f) Communications Equipment, _____ LS (g) ITS Cabinets EA (bh) Fiber Optic Testing, _____ Lump SumLS
Item (a) includes furnishing and installing all items required to construct the Fiber Optic Communications System as specified, including, conduit, handholes, splice closures, cabinets, fiber optic cable, fiber optic splices, fiber distribution units, and fiber optic patch cable/jumpers and pigtails. The location of the work will be inserted in the blank. Item (b) includes payment for all testing of the fiber optic elements of the communication systems as specified, and any required documentation. The location of the work will be inserted in the blank. Payment will be payment in full for furnishing and placing all materials, and for furnishing all equipment, labor, and incidentals necessary to complete the work as specified. No separate or additional payment will be made for replacement of disturbed earthwork, base, and surfacing. Restoration of sidewalk will be paid for according to 00759.90. Directory: Region1 Projects -> 19100 Region1 ATM Project 19100 Region1 ATM Project -> For highway construction oregon department of transportation salem, oregon Download 1.43 Mb. Share with your friends:
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