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A1.2.5. Ground Support Systems
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A1.2.5.1. At a minimum, the “ground support system” section shall include the following information and the specific data requirements listed in A1.2.5.6 through A1.2.5.19 below:
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A1.2.5.1.1. Subsystem overview.
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A1.2.5.1.2. Nomenclature of major subsystems.
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A1.2.5.1.3. Function of the subsystem.
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A1.2.5.1.4. Location of the subsystem.
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A1.2.5.1.5. Operation of the subsystem.
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A1.2.5.1.6. Subsystem design parameters.
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A1.2.5.1.7. Subsystem test requirements.
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A1.2.5.1.8. Subsystem operating parameters.
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A1.2.5.1.9. Summaries of any PSWG and Range Safety required hazard analyses conducted.
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A1.2.5.2. Supporting data shall be included or summarized and referenced as appropriate with availability to Range Safety upon request.
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A1.2.5.3. Tables, matrixes, and sketches are required for systems and component data. (See A1.2.4.7.2 and A1.2.4.7.3 for suggestions.)
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A1.2.5.4. Required analyses, test plans, and test results may be included in the SDP (MSPSP) as appendixes or submitted separately. At a minimum, analyses, test plans, and test reports shall be listed, referenced, and summarized in the SDP (MSPSP).
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A1.2.5.5. A list of all PSWG and Range Safety approved noncompliances.
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Added PSWG
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A1.2.5.6. Ground Support Material Handling Equipment. Design and test plan data for the following government, government payload processing facility contractor and payload project furnished material handling equipment (MHE) shall be provided.
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A1.2.5.6.1. General Data. A detailed description of MHE shall be provided. The description shall include the information identified in A1.2.5.1.
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A1.2.5.6.2. Ground Support Slings Used to Handle Critical Hardware. At a minimum, the following data is required:
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A1.2.5.6.2.1. SFP analysis.
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A1.2.5.6.2.2. NDE plan and test results for SFP components.
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A1.2.5.6.2.3. Initial proof load test plan and test results.
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A1.2.5.6.2.4. Stress analysis.
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A1.2.5.6.3. Ground Support Below-the-Hook Lifting Devices. At a minimum, the following documentation is required:
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A1.2.5.6.3.1. SFP analysis.
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A1.2.5.6.3.2. NDE plan and test results for SFP components.
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A1.2.5.6.3.3. Initial proof load test plan and test results.
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A1.2.5.6.3.4. Stress analysis.
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A1.2.5.6.4. Ground Support Handling Structures Used to Handle Critical Hardware. At a minimum, the following documentation is required:
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A1.2.5.6.4.1. SFP analysis.
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A1.2.5.6.4.2. NDE plan and test results for SFP and non-SFP components and SFP and non-SFP welds.
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A1.2.5.6.4.3. Initial proof load test plan and test results.
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A1.2.5.6.4.4. Stress analysis for structures.
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A1.2.5.6.4.5. Safe-life analysis if Option 2 of Attachment 2 of this volume is chosen.
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A1.2.5.6.4.6. O&SHA and FMECA analyses for structural mechanisms like spin tables, rotating structures, and portable launch support frames.
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A1.2.5.6.5. Support Structures Used to Handle Critical Hardware. At a minimum, the following documentation is required:
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A1.2.5.6.5.1. SFP analysis.
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A1.2.5.6.5.2. NDE plan and test results for SFP and non-SFP components and SFP and non-SFP welds.
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A1.2.5.6.5.3. Initial proof load test plan and test results.
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A1.2.5.6.5.4. Stress analysis for structures.
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A1.2.5.6.5.5. Safe-life analysis if Option 2 of Attachment 2 of this volume is chosen.
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A1.2.5.6.6. Ground Support Hydrasets and Load Cells Used to Handle Critical Hardware. At a minimum, the following documentation is required:
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A1.2.5.6.6.1. SFP analysis.
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A1.2.5.6.6.2. NDE plan and test results for SFP components and SFP welds.
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A1.2.5.6.6.3. Initial proof load test plan and test results.
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A1.2.5.6.6.4. Stress analysis.
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A1.2.5.6.7. Ground Support Rigging Hardware Used to Handle Critical Hardware. At a minimum, the following documentation is required:
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A1.2.5.6.7.1. SFP analysis.
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A1.2.5.6.7.2. NDE plan and test results for SFP components.
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A1.2.5.6.7.3. Initial proof load test plan and test results.
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A1.2.5.6.8. MHE Used to Handle Non-Critical Hardware. At a minimum, the initial proof load test plan and results shall be documented and be made available upon request.
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A1.2.5.8. Removable, Extendible, and Hinged Personnel Work Platforms. At a minimum, the following documentation is required:
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A1.2.5.8.1. SFP analysis.
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A1.2.5.8.2. NDE plan and test results for SFP and non-SFP components and SFP and non-SFP welds.
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A1.2.5.8.3. Initial proof load test plan and test results.
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A1.2.5.8.4. Stress analysis.
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A1.2.5.9. Ground Support Pressure and Propellant Systems
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A1.2.5.9.1. General Data. A detailed description of the pressure and propellant systems shall be provided. The description shall include the information identified in A1.2.5.1, A1.2.4.7.1.1, A1.2.4.7.1.2, A1.2.4.7.1.3 as well as the inservice operating, maintenance, and ISI plan.
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A1.2.5.9.2. Ground Support Pressure and Propellant System Data. The system data as identified in A1.2.4.7.2 shall be submitted in addition to a copy of any DOT approved exemptions for mobile and portable hazardous pressure systems.
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A1.2.5.9.3. Ground Support Pressure and Propellant System Component Design Data. At a minimum, the information identified in A1.2.4.7.3 shall be submitted for ground support pressure system components.
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A1.2.5.10. Ground Support Electrical and Electronic Subsystems
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A1.2.5.10.1. General Data. A detailed description of electrical and electronic subsystems shall be provided. The description shall include the information identified in A1.2.5.1.
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A1.2.5.10.2. EGSE Battery Design Data. At a minimum, the battery design data identified in A1.2.4.8.2 shall be provided for EGSE batteries.
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A1.2.5.10.3. EGSE Design Data. The following EGSE design data is required:
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A1.2.5.10.3.1. Identification of EGSE and its use.
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A1.2.5.10.3.2. A description of how faults in the EGSE circuitry that can create a hazardous condition are prevented from propagating into the flight system.
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A1.2.5.10.3.3. A description of how inadvertent commands that can cause a hazardous condition are prevented.
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A1.2.5.10.3.4. Identification of potential shock hazards.
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A1.2.5.10.3.5. A description of how the intent of the NFPA is met with respect to hazardous atmospheres.
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A1.2.5.10.3.6. Identification of all non-explosion proof equipment powered up during and after propellant loading.
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A1.2.5.10.3.7. For explosion proof and intrinsically safe equipment approved by a nationally recognized testing laboratory, the following information shall be provided:
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A1.2.5.10.3.7.1. Manufacturer.
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A1.2.5.10.3.7.2. Model number.
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A1.2.5.10.3.7.3. Hazardous location class and group.
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A1.2.5.10.3.7.4. Operating temperature.
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A1.2.5.10.3.8. For any explosion proof equipment or components not having a fixed label from a nationally recognized testing laboratory, the data and certification shall be available for inspection in the facility of use.
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A1.2.5.10.3.9. Test data and certification on custom or modified equipment that cannot be certified by a nationally recognized testing laboratory for explosion proof equipment.
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A1.2.5.10.3.10. Test results for all payload project designed, built, or modified intrinsically safe apparatus as required by a nationally recognized testing laboratory in accordance with UL 913.
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A1.2.5.10.3.11. A bent pin analysis for all connectors for safety critical or hazardous systems that have spare pins.
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A1.2.5.11. Ground Support Ordnance Subsystems
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A1.2.5.11.1. General Data. A detailed description of ordnance subsystems shall be provided. The description shall include the information identified in A1.2.5.1.
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A1.2.5.11.2. Ordnance Ground Systems Design Data. The following ordnance ground systems design data is required:
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A1.2.5.11.2.1. A complete description of the ground test equipment that will be used in the checkout of ordnance devices and systems, including general specifications and schematics for all test equipment.
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A1.2.5.11.2.2. Specifications, schematics, and a complete functional description of the low voltage stray current monitor.
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A1.2.5.11.2.3. Schematics of all ordnance system monitor circuits from the ordnance component pick-off points to the OSC termination.
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A1.2.5.11.2.4. Calibration data for all monitor circuit terminations that will be provided to the OSC.
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A1.2.5.11.2.5. A complete and detailed description of the airborne and ground ordnance telemetry system and how it functions, including general specifications and schematics.
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A1.2.5.11.2.6. The following information is required for ordnance continuity and bridgewire resistance measurement devices:
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A1.2.5.11.2.6.1. Maximum safe no-fire energy of the ordnance being tested.
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A1.2.5.11.2.6.2. A declaration of any certification currently in effect for the instrument along with the manufacturer specifications including:
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A1.2.5.11.2.6.2.1. Range.
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A1.2.5.11.2.6.2.2. Accuracy.
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A1.2.5.11.2.6.2.3. Power supply and recharge capability.
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A1.2.5.11.2.6.2.4. Self-test features.
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A1.2.5.11.2.6.2.5. Schematics.
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A1.2.5.11.2.6.3. Failure analysis including the outcome of the energy analysis (open circuit or maximum terminal voltage) and current limit analysis (short circuit or maximum output current).
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A1.2.5.11.2.6.4. Instrument description including any modifications required for operational use and details of safety design features such as interlocks.
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A1.2.5.11.2.6.5. Description of intended operations.
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A1.2.5.11.2.7. The following information is required for monitor circuit outputs:
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A1.2.5.11.2.7.1. Tolerances.
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A1.2.5.11.2.7.2. Maximum and minimum values.
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A1.2.5.11.2.8. For high voltage exploding bridgewires, the nominal gap breakdown voltage tolerance.
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A1.2.5.11.2.9. For laser initiated devices, the following information is required:
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A1.2.5.11.2.9.1. If modified secondary (composition) explosives are used, test requirements and reports.
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A1.2.5.11.2.9.2. Heat dissipation analysis.
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A1.2.5.11.2.10. Ordnance Hazard Classifications and Categories.
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A1.2.5.11.2.10.1. DoD/UN hazard classifications (class, division, and compatibility group) in accordance with DoD 6055.9-STD.
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A1.2.5.11.2.10.2. DOT classification.
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A1.2.5.11.2.10.3. The ordnance device and system hazard category for each ordnance item and system.
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A1.2.5.11.2.10.4. Test results and/or analysis used to classify the ordnance devices and systems as Category A or B.
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A1.2.5.11.2.11. A list and summary of test plans, test procedures, and test results, as required.
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A1.2.5.11.3. Ground Support Ordnance Handling and Storage Data. Specific requirements for handling and storing the ground support ordnance shall be submitted.
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A1.2.5.12. Ground Support Non-Ionizing Radiation Source Data
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A1.2.5.12.1. General Data. A detailed description of non-ionizing subsystems shall be provided. The description shall include the information identified in A1.2.5.1.
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A1.2.5.12.2. Ground Support RF Emitter Data. The information identified in A1.2.4.10.2 shall be submitted for RF emitters.
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A1.2.5.12.3. Ground Support Laser Systems. At a minimum, the laser system data requirements identified in A1.2.4.10.3 shall be submitted.
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A1.2.5.13. Ground Support Ionizing Radiation Source Data
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A1.2.5.13.1. General Data. A detailed description of ionizing subsystems shall be provided. The description shall include the information identified in A1.2.5.1.
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A1.2.5.13.2. Ionizing Radiation Sources Data. At a minimum, the data identified in A1.2.4.11.3 shall be provided for all ground radiation producing sources.
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A1.2.5.14. Ground Support Acoustic Hazards
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A1.2.5.14.1. General Data. A detailed description of acoustical hazards and subsystems shall be provided. The description shall include the information identified in A1.2.5.1.
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A1.2.5.14.2. Acoustic Hazards Data. The data identified in A1.2.4.12.2 shall be submitted for acoustic hazards.
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A1.2.5.15. Ground Support Hazardous Materials
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A1.2.5.15.1. General Data. A detailed description of hazardous materials and subsystems shall be provided. The description shall include the information identified in A1.2.5.1.
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A1.2.5.15.2. Ground Support Hazardous Materials Data. The hazardous materials data identified in A1.2.4.13.2 shall be submitted.
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A1.2.5.17. Motor Vehicle Data. At a minimum, the following data shall be provided for motor vehicles:
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A1.2.5.17.1. General Vehicle Data
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A1.2.5.17.1.1. Documentation certifying that vehicles used to transport bulk hazardous material on the range comply with DOT requirements or are formally exempted by DOT.
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A1.2.5.17.1.2. If DOT certification or exemption documentation is not available, the following information is required:
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A1.2.5.17.1.2.1. Design, test, and inspection requirements.
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A1.2.5.17.1.2.2. Stress analysis.
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A1.2.5.17.1.2.3. SFP analysis.
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A1.2.5.17.1.2.4. FMECA.
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A1.2.5.17.1.2.5. Comparison analysis with similar DOT approved vehicle.
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A1.2.5.17.1.2.6. “Equivalent safety” (meets DOT intent) analysis.
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A1.2.5.17.2. Special-Purpose Trailer Data
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A1.2.5.17.2.1. Stress analysis.
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A1.2.5.17.2.2. SFP analysis.
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A1.2.5.17.2.3. Initial proof load test plan and test results.
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A1.2.5.17.2.4. Initial road test plan and test results.
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A1.2.5.17.2.5. NDE plan and test results for SFPs.
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A1.2.5.17.3. Lift Trucks Data
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A1.2.5.17.3.1. Certification that the lift truck meets applicable national standards such as ANSI/ASME B56 Series Safety Standards.
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A1.2.5.17.3.2. For personnel platforms on lift trucks.
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A1.2.5.17.3.2.1. Stress analysis.
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A1.2.5.17.3.2.2. SFP analysis.
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A1.2.5.17.3.2.3. NDE plan and test results for SFP components and SFP welds.
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A1.2.5.17.3.2.4. Proof load test plan and test results.
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A1.2.5.17.3.3. For lift trucks used to lift or move critical loads; maintenance plans shall be submitted for review and approval.
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A1.2.5.18. Computing Systems Data. The payload project shall provide the information identified in A1.2.4.14 to the PSWG in conjunction with Range Safety in the SDP (MSPSP).
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A1.2.5.19. WR Seismic Data Requirements. The GSE data package shall identify the equipment and potential for seismic hazard and risk and shall include:
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A1.2.5.19.1. GSE designation and applicable drawing numbers.
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A1.2.5.19.2. Whether the equipment is new or existing.
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A1.2.5.19.3. GSE description; for example, weight, materials, structural system.
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A1.2.5.19.4. How the GSE is used and where and how it is stored.
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A1.2.5.19.5. The length of time the GSE is used and stored.
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A1.2.5.19.6. Estimate of potential for seismic hazard (for example, propagation to catastrophic event, personnel injury, blocking emergency egress routes, or hitting something) due to equipment failure or movement during a seismic event.
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A1.2.5.19.7. Whether the equipment is required to be designed to meet seismic design requirements.
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A1.2.5.19.8. Whether the equipment is required to be anchored.
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A1.2.5.19.9. Design margin of safety under seismic loading (if applicable).
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-
Modifications to the Safety DATA PACKAGE (SDP)
The change section contains a summary of all changes to the last edition of the SDP (MSPSP). All changes shall be highlighted using change bars or similar means of identification.
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