Prediction of Cutting Forces in Micro Milling of p-20 Steel by TiAln coated wc tool: An Analytical Approach


Keywords: Micro milling, Cutting forces, TiAlN coated tool, Analytical modelling, FEM. Nomenclature



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Keywords: Micro milling, Cutting forces, TiAlN coated tool, Analytical modelling, FEM.
Nomenclature
𝑑𝐹
𝑡
, 𝑑𝐹
𝑛
: Force components in tangential and normal direction(N), respectively ploughing/rubbing coefficient in tangential and normal direction, respectively (N/mm)
𝐾
𝑡𝑐
, 𝑘
𝑛𝑐
: shearing coefficient in tangential and normal direction, respectively
(N/mm
2
)
𝜃: Immersion or rotational angle of the cutter (degree)
𝑓
𝑡
: feed (mm/tooth)
𝛿: Lag angle (degree)
𝜂 : Helix angle (degree)
𝑤: Angular velocity (radian/sec)
𝑟: cutter radius (mm)
𝐸: Elastic recovery rate
𝑁: Number of teeth
𝜀: Plastic strain
𝑍: Axial depth of cut (mm)
𝜀̇: Strain rate
ℎ(𝜃): Instantaneous UCT (mm)
𝜀
0
̇ : Reference strain rate


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