Damping constant C = 150Ns/mm
Figure 7 Mass m = 300 kg ;Spring rate K = 150 N/mm ; Damping constant C = 100Ns/mm
Figure 8 Mass m = 400 kg ; Spring rate K = 280 N/mm ; Damping constant C = 100Ns/mm
Of course the histograms above will never result in a perfect Gauss distribution as we're looking at only one single event, but the illustrations do give us an idea of the influence of different suspension parameters on the shape of the histogram. Some general conclusions from the graphs above are:
Increasing the damping constant will make the histogram peak around zero higher and make the foot of the histogram less wide (the histogram becomes sharper).
Softening the spring rate has the same effect. The suspension will in this case be more compliant and as the damping constant remains the same there's more damping force to slow down the movement of the sprung mass.
Increasing the sprung mass lowers the peak of the histogram and make the foot wider. The increased mass makes it more difficult for the spring and damper to slow down the movement, so there is more speed variation.
Further on in this paper we'll investigate the effects of some set-up parameters on the shock speed histogram shape using real data to confirm the conclusions above.
Of course we would like to know what the ideal shape is of the 4 shock speed histograms on our race car. In order to obtain a tire contact patch load with as little variation as possible, the exercise is to implement set-up changes that make the histograms as symmetrical as possible. Ideally we would like to work towards a normal distribution (Gauss curve).
To illustrate that this is the case mathematically would go too far for this paper but let's approach the matter logically. When a wheel passes over a single bump in the road, there's initially an amount of positive shock speed as the bump is hit. This is followed by negative speed as the wheel passes over the bump. To maintain a balance here, positive and negative velocities should be as close as possible to each other in magnitude and duration.
Now picture the above for a complete lap around a racetrack where the suspension will absorb thousands of these bumps varying in magnitude. Additionally there will be the low speed suspension movement caused by inertial effects on the chassis. Assuming that the suspension is balanced, this will result in a perfectly symmetrical shock speed histogram. In other words, an ideal suspension set-up will dissipate equal amounts of energy in bump and rebound movements.
The second objective will be to tune our suspension in such a way that the histograms on left-hand and right-hand sides of the car are more or less equal. This will often result in asymmetric shock absorber settings in order to balance the suspension.
Our analysis of shock speed histograms will therefore consist of figuring out how much the measured histogram differs from a normal distribution and quantifying the difference between left-hand and right-hand histograms.
Shock speed histogram analysis
As the analysis of shock speed histograms is more and more a common technique to tune race car suspensions, some software packages offer the possibility to create the histograms automatically. In the other cases the user will have to create the graphs himself. In both cases it is important to pay attention to the following in order to be able to compare histograms:
Make sure that the number of bins is sufficient
Make sure that the width of the bins is always the same
Make sure that the vertical axis scaling is the same for all histograms
Make sure that the horizontal axis is the same for all histograms and that you choose the same maximum damper velocity for both bump and rebound.
Height of the zero bin
Taking the above measures into account the example below should be how the result would look like. Figure 9 was made using the Motec i2 software. The first thing to check is the height of the 'zero' bin. This is the boundary between bump and rebound velocities and the height of this bin will tell us something about the relative suspension stiffness differences between the 4 suspension corners. In Figure 9 there's a reasonable difference between the left-hand and right-hand zero bin height. Left rear goes up to 11.8% while right rear has a height of 14.4%. Assuming that the spring stiffness is equal left and right, this would mean that the right rear shock absorber produces too much damping force (remember the single bump experiment in the previous section), or that the left rear would produce too little.
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