REVISION HISTORY 5
I.0 Introduction 6
I.1. Purpose 6
I.2. Origin and Context 6
I.3. Scope 7
I.4. Document Organization 8
II.0 OVERVIEW 9
II.1. Background 9
II.1.1. Project Overview 9
II.1.2. Facility Overview 10
II.1.3. Automation Overview 12
II.2. General System Functions 14
II.3. Simulation System 14
II.4. Exclusions and Future Considerations 14
III.0 OPERATIONAL REQUIREMENTS 16
III.1. Functions 16
III.1.1. Process Monitoring 16
III.1.2. Alarm Management 17
III.1.3. Basic Control 19
III.1.4. Equipment Phase Control 23
III.1.5. Batch Management 24
III.1.6. Historical Data Collection and Retention 25
III.1.7. Other Monitoring and Control Features 25
III.1.8. Modes of Operation 26
III.1.9. Performance and Timing 27
III.1.10. Response to Failures 29
III.1.11. Security 29
III.1.12. Safety 30
III.2. Data 30
III.2.1. Preliminary Data Definitions 30
III.2.2. Capacity Requirements 32
III.2.3. Access Speed 32
III.2.4. Archive Requirements 33
III.2.5. Data Security and Integrity 34
III.3. User Interfaces 35
III.3.1. General 35
III.3.2. Process Monitoring 39
III.3.3. Batch Management Interfaces 44
III.3.4. Alarm Management Interfaces 45
III.3.5. PCS Status Interface 47
III.3.6. Programming and Configuration Interfaces 48
III.3.7. Recipe Management Interface 48
III.3.8. Reports 48
III.4. Remote PCS Access 49
III.5. Interfaces with Other Systems 49
III.5.1. Intelligent Process Interfaces 49
III.5.2. Other Process Control Systems 49
III.5.3. Other Computerized Systems 50
III.5.4. Shared Resources 50
III.6. Environment 50
III.6.1. Layout 50
III.6.2. Physical Conditions 50
IV.0 Constraints 53
IV.1. Project Constraints 53
IV.1.1. Schedule 53
IV.1.2. Procedural Constraints 53
IV.2. Compatibility 54
IV.2.1. Hardware Standards and Preferences 54
IV.2.2. COTS Software Standards and Preferences 54
IV.2.3. PCS Configuration and Integration Standards 56
IV.2.4. PCS User Interface Standards 57
IV.2.5. PCS Programming Standards 58
IV.3. Maintenance 59
V.0 Life-Cycle 59
V.1. Development 59
V.2. Testing 59
V.3. Delivery 59
V.3.1. Documentation 59
V.4. Support 61
V.4.1. Start-up Support (list available options) 61
V.4.2. Post Start-up Support (list post-startup support available) 61
VI.0 Glossary 62
VI.1. Terminology 62
VI.2. Acronyms 64
