EU ID |
EU Name
| Manufacturer/Serial # |
Construct Date
|
FS 1
|
Coal Pile
|
NA
|
1975
|
PM-11
|
Paper Machine #11
|
KMW
|
1975
|
PM-12
|
Paper Machine #12
|
KMW
|
1975
|
PM-13
|
Paper Machine #13
|
KMW
|
1979
|
PM-14
|
Paper Machine #14
|
Beloit
|
1981
|
PM-15
|
Paper Machine #15
|
Beloit
|
1992
|
SECTION IV. EMISSIONS
This section will review calculated potential emissions for those EUGs affected by the current project. Actual emissions for each EUG will also be stated, but analysis of the increase or decrease will be deferred to Section VIII (Federal Regulations). Nominal capacity of the plant is 1,476 air-dried tons of paper per day (ADT) and the system design capacity is 205,381 tons per year of oven-dried finished stock (ODTP). The 2002-2003 average has been 948 ADT and the decrease in quality of wastepaper has depressed the plant’s current throughput to 114,766 ODTP. The facility bases its calculations on the high end of the ADT, using 1,476 ADT as a standard for calculating potential to emit (PTE). The facility expects a realistic increase in annual production of 36,500 ODTP, leaving annual production well below the 205,381 ODTP design rate.
EUG 1 – Subpart D Boilers
The following tables condense information available in the memorandum associated with the pending Part 70 permit. Fuel oil data is excluded here, since the facility states that it no longer has the ability to burn oil. There are no changes contemplated for these boilers and these tables will not be used to support analysis of PSD significance.
EU ID
|
Rating (MMBTUH)
|
Firing Configuration
|
Controls
|
Low NOX
|
Fuels
|
B-1
|
310
|
Forced Draft Package
|
None
|
No
|
Gas
|
B-2
|
440
|
Wall Fired
|
Electrostatic Precipitator
|
No
|
Coal/Gas
|
B-3
|
557.11
|
Tilting Tangential
|
Baghouse Filter
|
No
|
Coal/Gas
|
B-4
|
557.11
|
Wall Fired, Opposing Walls
|
Baghouse Filter
|
Yes
|
Coal/Gas
| Boiler Emission Calculations (TPY)
|
|
COAL
|
NATURAL GAS
|
|
|
Emissions Factor
|
Emissions
|
Emissions Factor
|
Emissions
|
B-1: 310 MMBTUH
|
PM
|
NA
|
NA
|
7.6 lbs/MMCF(4)
|
12.4 (1)
|
NOX
|
NA
|
NA
|
0.115 lbs/MMBTU(3)
|
187 (1)
|
SO2
|
NA
|
NA
|
0.6 lbs/MMCF(4)
|
0.98 (1)
|
VOC
|
NA
|
NA
|
5.5 lbs/MMCF(4)
|
8.96 (1)
|
CO
|
NA
|
NA
|
84 lbs/MMCF(4)
|
137 (1)
|
HCl
|
NA
|
NA
|
NA
|
NA
|
H2SO4
|
NA
|
NA
|
NA
|
NA
|
HF
|
NA
|
NA
|
NA
|
NA
|
|
|
|
|
B-2: 440 MMBTUH(9)
|
PM (Hi Btu Coal)
|
0.032 lbs/MMBTU(3)
|
74.0 (1)
|
7.6 lbs/MMCF(4),(5)
|
0.18 (1)
|
PM (Lo Btu Coal)
|
0.027 lbs/MMBTU(3)
|
62.4 (1)
|
NOX (Hi Btu Coal)
|
0.43 lbs/MMBTU(3)
|
994 (1)
|
190 lbs/MMCF(6)
|
366
|
NOX (Lo Btu Coal)
|
0.319 lbs/MMBTU(3)
|
738 (1)
|
SO2 (Hi Btu Coal)
|
0.644 lbs/MMBTU(3)
|
1,489(1)
|
0.6 lbs/MMCF(4)
|
1.39 (1)
|
SO2 (Lo Btu Coal)
|
0.267 lbs/MMBTU(3)
|
617 (1)
|
VOC (Hi Btu Coal)
|
0.075 lbs/MMBTU(3)
|
173 (1)
|
5.5 lbs/MMCF(4),(1)
|
12.7 (1)
|
VOC (Lo Btu Coal)
|
0.002 lbs/MMBTU(3)
|
4.63 (1)
|
CO (Hi Btu Coal)
|
0.022 lbs/MMBTU(3)
|
50.9 (1)
|
84 lbs/MMCF(1), (6)
|
194 (1)
|
CO (Lo Btu Coal)
|
0.004 lbs/MMBTU(3)
|
9.25 (1)
|
HCl (Hi Btu Coal)
|
0.012 lbs/MMBTU(3)
|
27.8 (1)
|
NA
|
NA
|
HCl (Lo Btu Coal)
|
0.003 lbs/MMBTU(3)
|
6.94 (1)
|
H2SO4 (Hi Btu Coal)
|
0.001 lbs/MMBTU(3)
|
2.31 (1)
|
NA
|
NA
|
H2SO4 (Lo Btu Coal)
|
0.017 lbs/MMBTU(3)
|
39.3 (1)
|
HF (Hi Btu Coal)
|
0.006 lbs/MMBTU(3)
|
13.9 (1)
|
NA
|
NA
|
HF (Lo Btu Coal)
|
0.001 lbs/MMBTU(3)
|
2.31 (1)
|
|
|
|
|
B-3: 557 MMBTUH
|
PM
|
0.005 lbs/MMBTU(3)
|
14.6 (1)
|
7.6 lbs/MMCF(4),(7)
|
0.09 (1)
|
NOX
|
0.224 lbs/MMBTU(3)
|
656 (1)
|
170 lbs/MMCF(6)
|
456 (2)
|
SO2
|
0.403 lbs/MMBTU(3)
|
1,180 (1)
|
0.6 lbs/MMCF(4)
|
1.76 (1)
|
VOC
|
0.001 lbs/MMBTU(3)
|
2.93 (1)
|
5.5 lbs/MMCF(4)
|
16.1 (1)
|
CO
|
0.003 lbs/MMBTU(3)
|
8.78 (1)
|
24 lbs/MMCF(6)
|
70.3 (1)
|
HCl
|
0.03 lbs/MMBTU(3)
|
87.8 (1)
|
NA
|
NA
|
H2SO4
|
0.003 lbs/MMBTU(3)
|
8.78 (1)
|
NA
|
NA
|
HF
|
0.001 lbs/MMBTU(3)
|
2.93 (1)
|
NA
|
NA
|
|
|
|
|
|
|
B-4: 557 MMBTUH
|
PM
|
0.015 lbs/MMBTU(3)
|
43.9 (1)
|
7.6 lbs/MMCF(4),(8)
|
0.18 (1)
|
NOX
|
0.339 lbs/MMBTU(3)
|
992 (1)
|
190 lbs/MMCF(6)
|
464
|
SO2
|
0.631 lbs/MMBTU(3)
|
1,847 (1)
|
0.6 lbs/MMCF(4)
|
1.76 (1)
|
VOC
|
0.001 lbs/MMBTU(3)
|
2.93 (1)
|
5.5 lbs/MMCF(4)
|
13.4
|
CO
|
0.012 lbs/MMBTU(3)
|
35.1 (1)
|
84 lbs/MMCF(6)
|
205
|
HCl
|
0.033 lbs/MMBTU(3)
|
96.6 (1)
|
NA
|
NA
|
H2SO4
|
0.004 lbs/MMBTU(3)
|
11.7 (1)
|
NA
|
NA
|
HF
|
0.001 lbs/MMBTU(3)
|
2.93 (1)
|
NA
|
NA
|
(1) 20% contingency added
(2) 10% contingency added
(3) Stack tests conducted in June 1980 for Boiler B-1, on January 7, 8, 9, 2003, for B-2 (High Btu coal), May 16 & 17, 2003, for B-2 (Low Btu coal), May 20 & 21, 2003, for B-3, and April 15 & 16, 2003, for B-4.
(4) Table 1.4-2 of AP-42 (7/98)
(5) ESP efficiency of 99%
(6) Table 1.4-1 of AP-42 (7/98)
(7) Baghouse efficiency of 99.60%
(8) Baghouse efficiency of 99.20%
(9) Low BTU coal is sub-bituminous and high BTU coal is bituminous.
Share with your friends: |