Participating MD(s): SMD, STMD
NASA is interested in technologies for advanced in-space propulsion systems to reduce travel time, reduce acquisition costs, and reduce operational costs for exploration and science spacecraft. The future will require demanding propulsive performance and flexibility for more ambitious missions requiring high duty cycles, more challenging environmental conditions, and extended operation. This focus area seeks innovations for NASA propulsion systems in chemical, electric, and nuclear thermal propulsion systems related to human exploration, sample return missions to Mars, small bodies (like asteroids, comets, and Near-Earth Objects), outer planet moons, and Venus. Propulsion technologies will focus on a number of mission applications included ascent, descent, orbit transfer, rendezvous, station keeping, and proximity operations.
S3.02 Propulsion Systems for Robotic Science Missions
Lead Center: GRC
Participating Center(s): JPL, MSFC
The Science Mission Directorate (SMD) needs spacecraft with more demanding propulsive performance and flexibility for more ambitious missions requiring high duty cycles, more challenging environmental conditions, and extended operation. Planetary spacecraft need the ability to rendezvous with, orbit, and conduct in-situ exploration of planets, moons, and other small bodies in the solar system (http://solarsystem.nasa.gov/2013decadal/). Future spacecraft and constellations of spacecraft will have high-precision propulsion requirements, usually in volume- and power-limited envelopes. Also recently precise propulsion systems have been incorporated into disturbance reduction systems to demonstrate that a solid body can float freely in space completely undisturbed in order to explore the gravitational universe. However, technology limits to propulsion system life still exist which can ultimately limit mission duration for more ambitious follow-on formation flying applications.
This subtopic seeks innovations to meet SMD propulsion in chemical and electric propulsion systems related to sample return missions to Mars, small bodies (like asteroids, comets, and Near-Earth Objects), outer planet moons, and Venus. Additional electric propulsion technology innovations are also sought to enable low cost systems for Discovery class missions, and low-power, nuclear electric propulsion (NEP) missions. Roadmaps for propulsion technologies can be found from the National Research Council (http://www.nap.edu/openbook.php?record_id=13354&page=168) and NASA’s Office of the Chief Technologist (http://www.nasa.gov/pdf/501329main_TA02-InSpaceProp-DRAFT-Nov2010-A.pdf).
Proposals should show an understanding of the state of the art, how their technology is superior, and of one or more relevant science needs. The proposals should provide a feasible plan to fully develop a technology and infuse it into a NASA program. In addressing technology requirements, proposers should identify potential mission applications and quantify the expected advancement over state-of-the-art alternatives.
Advanced Electric Propulsion Components
Towards that end, this solicitation seeks to mature and demonstrate iodine electric propulsion technologies. Iodine propellant has two key advantages over the state-of-the-art (SOA) xenon propellant: (i) increased storage density and (ii) reduced storage pressure. These key advantages permit iodine propulsion systems with conformal storage tanks, reduced structural mass, and reduced volume compared with the SOA xenon, while retaining similar thrust, specific impulse, and thruster efficiency.
This subtopic seeks proposals that mature iodine propulsion technologies, including:
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Iodine compatible Hall Effect Thruster cathodes with lifetimes greater than 10,000 hours.
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Robust and electrically efficient iodine storage and delivery system architectures (scalable 5 kg to 100 kg iodine):
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Numerical modeling to guide system design and CONOPS, predicting power consumption, iodine mobility, thermal transport, sublimation rate, condensation, clogging, recovery time post-anomalies, etc.
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Design and analysis of innovative iodine feed system architectures.
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Experimental demonstration of promising feed system architectures under conditions of long-term iodine storage and dynamic thermal environments.
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Compact low-power iodine compatible feed system technologies, including high accuracy pressure sensors (<1 atm full scale), propellant flow control valves, latch valves, heaters, etc.
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Feed system technologies utilizing innovative iodine resistant materials and coating.
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Experimental and numerical demonstration of component operation in dynamic simulated mission environments.
This subtopic also seeks proposals that explore uses of technologies that will provide superior performance in for high specific impulse/low mass electric propulsion systems at low cost. These technologies include:
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Thruster components including, but not limited to, advanced cathodes, rf devices, advanced grids, lower-cost components enabled by novel manufacturing techniques.
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Any long-life, electric propulsion technology between 1 to 10 kW/thruster that would enable a low-power nuclear electric propulsion system based on a kilopower nuclear reactor.
Secondary Payload Propulsion
The secondary payload market shows significant promise to enable low cost science missions. Launch vehicle providers, like SLS, are considering a large number of secondary payload opportunities. The majority of these satellite missions flown are often selected for concept or component demonstration activities as the primary objectives. Opportunities are anticipated to select future satellite missions based on application goals (i.e., science return). However, several technology limitations prevent high value science from low-cost spacecraft, such as post deployment propulsion capabilities, Additionally, propulsion systems often place constraints on handling, storage, operations, etc. that may limit secondary payload consideration. It is desired to have a wide range of Delta-V capability to provide 100-1000s of m/s.
Specifically, proposals are sought for:
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Chemical and/or electric propulsion systems with green/non-toxic propellants.
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Improved operational life over SOA propulsion systems.
In addressing technology requirements, proposers should identify potential mission applications and quantify the expected advancement over state-of-the-art alternatives.
Solar/Electric Sail Propulsion
This subtopic seeks sail propulsion innovations in three areas for future robotic science and exploration missions:
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Large solar sail propulsion systems with at least 1000 square meters of deployed surface area for small (<150 kg) spacecraft to enable multiple Heliophysics missions of interest.
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Electric sail propulsion systems capable of achieving at least 1 mm/sec2 characteristic acceleration to support Heliophysics missions of interest and rapid outer solar system exploration.
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Electrodynamic tether/sail propulsion systems capable generating from the Lorentz Force delta-V sufficient to de-orbit from altitudes up to 2,000 km and to maintain a small (< 500 kg) spacecraft in LEO at altitudes up to 400 km for 5 years enabling Earth ionospheric and plasmasphere investigations.
Design solutions must demonstrate high deployment reliability and predictability with minimum mass and launch volume and maximum strength, stiffness, stability, and durability.
Innovations are sought in the following areas:
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Novel design, packaging, and deployment concepts.
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Lightweight, compact components including booms, substrates, and mechanisms.
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Validated modeling, analysis, and simulation techniques.
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Ground and in-space test methods.
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High-fidelity, functioning laboratory models.
Note: Cubesat propulsion technologies have been moved to a new STMD subtopic: Z8.01 - Small Spacecraft Propulsion Systems.
Z10.01 Cryogenic Fluid Management
Lead Center: GRC
Participating Center(s): JSC, MSFC
This subtopic solicits technologies related to cryogenic propellant (such as hydrogen, oxygen, and methane) storage, and transfer to support NASA's exploration goals. This includes a wide range of applications, scales, and environments consistent with future NASA missions. Such missions include but are not limited to a Methane Upper Stage and In-Situ Resource Utilization in cooperation with Mars Landers in support of the Evolvable Mars Campaign.
Specifically, listed in order of importance:
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Analysis of cryogenic systems for improved modeling of turbulence effects on heat and mass transfer across the liquid/gas interface. Of particular interest are improved models for turbulent heat transfer and mass transfer across the liquid/gas interface that can be applied to Unsteady Reynolds Averaged Navier-Stokes (URANS) simulations using Eulerian-based two-phase models, such as Volume of Fluid. Data to guide modeling efforts such as NASA-TM-2003-212926 or NASA-TM-105411.
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Mars surface cryogenic storage requires a vacuum jacket in order to reduce heat leak and power requirements. A lightweight vacuum jacketed system may be possible, where the vacuum jacket is designed for Mars atmospheric pressure (5-7 torr). The vacuum jacket may be launched purged, evacuated upon reaching orbit, and then sealed prior to Mars entry. The vacuum jacketed system would then have to retain a vacuum for several years while on the surface of Mars.
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New and improved technologies that provide for the densification (or sub-cooling) of cryogenic propellants. Propellant conditioning systems that allow for the production and maintenance of densified propellants that support operations including transfer and low-loss storage are of prime interest for future space vehicle and ground launch processing facilities.
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Analysis of cryogenic systems sometimes requires computational fluid dynamics, especially when significant deformation or breakup of the liquid/gas interface occurs. For many components, or for settled conditions, a simpler fluid and thermal network approach may be sufficient. Of interest is the capability to tightly couple CFD and fluid/thermal network approaches, such as a fluid-thermal network analysis of an active pressure control system coupled to a CFD simulation of the fluid and thermodynamics occurring in a cryogenic storage tank.
Z10.02 Methane In-Space Propulsion
Lead Center: GRC
Participating Center(s): JSC, MSFC
NASA is developing high thrust in-space chemical propulsion capabilities to enable human and robotic missions into the proving ground (Mars and beyond). Successful proposals are sought for focused investments on key technologies and design concepts that may transform the path for future exploration of Mars or beyond, while providing component and system-level cost and mass savings. In-space propulsion is defined as the development and demonstration of technologies for ascent, orbit transfer, pulsing attitude/reaction control (RCS), and descent engines.
Technologies of interest for operation with liquid oxygen and liquid methane specifically are sought:
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Components for integrated RCS (~100-lb class) and Main Propulsion System (MPS) (25,000-lb class) feed systems (utilizing common propulsion tanks), including:
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Lower power (~100 - 30 W) electric-pump systems (28-100 Vdc) at desired flowrates (~8-10 lbm/s max).
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Vacuum capable (<10 torr) compact exciters with high spark rates (>200 sps) and 30-50 mJ minimum delivered spark energy.
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Improved materials/manufacturing capabilities for high temperature (>800 K), high pressure (>1000 psia) applications.
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Technologies to improve throttling in pressure-fed engines (5000-lb class), to minimize performance losses, such as:
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Improved injector concepts that provide at least 98% c* (c-star) efficiency at full throttle conditions and maintain stability at 20% throttle ratios.
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Fast-acting (<80 ms response time), low-leakage (<3 SCCS to 0.1 SCCS gaseous propellants) throttle valves, which meet the following performance considerations: maintain consistent mixture ratio (MR) over the throttle range, 50% (minimum) force margin, cold and warm operations, easily chilled in.
Proposers MUST clearly articulate the metrics of their technology, and must show a clear understanding of the current state of the art (SOA), and explicitly describe how their technology advances the state of the art. A clearly defined description of the following, at a minimum, is desired:
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Assessment of SOA with the key performance parameters (KPP) of their choosing (such as performance, mass, response time, etc.), including specifics which may be referenced in backup material - provide SOA for each major technology element in the proposal.
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Address the outstanding technology performance being promised and the degree to which the concept is new, different, and important. Particularly, explicitly define how the technology and/or fabrication technique proposed saves cost, schedule and/or mass. If a new manufacturing technique is proposed, clearly define how the technique provides a unique technology not feasible through other manufacturing methods.
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Provide quantitative rather than qualitative assertions (e.g., x% improvement of y, z kg of mass savings, xx% in cost savings, etc.) to the advancement over the SOA.
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Identify specific deliverables being offered. Clearly and explicitly specify what items are being delivered as part of contract performance, and clearly identify if hardware is being offered. Explicitly identify if any commitment has been made for post-development testing.
Phase I Deliverables - Research to identify and evaluate candidate technology applications to demonstrate the technical feasibility and show a path towards a demonstration. Bench or lab-level demonstrations are desirable. The technology concept at the end of Phase I should be at a TRL of 4 to 5.
Phase II Deliverables - Emphasis should be placed on developing and demonstrating the technology under simulated mission conditions. The proposal shall outline a path showing how the technology could be developed into mission-worthy systems. The contract should deliver a demonstration unit for functional and environmental testing at the completion of the Phase II contract. The technology concept at the end of Phase II should be at a TRL of 5 to 6.
Note: Technologies for cryogenic applications must be demonstrated in relevant environment by end of Phase II. Water demonstration is not sufficient for demonstrating TRL 5 capability.
Z10.03 Nuclear Thermal Propulsion (NTP)
Lead Center: MSFC
Participating Center(s): GRC, SSC
Nuclear Thermal Propulsion (NTP)
Solid core NTP has been identified as an advanced propulsion concept which could provide the fastest trip times with fewer SLS launches than other propulsion concepts for human missions to Mars over a variety of mission years. The current NASA Strategic Space Technology Investment Plan states NTP is a high priority technology needed for future human exploration of Mars. NTP had major technical work done between 1955-1973 as part of the Rover and Nuclear Engine for Rocket Vehicle Application (NERVA) programs. A few other NTP programs followed including the Space Nuclear Thermal Propulsion (SNTP) program in the early 1990's. The NTP concept is similar to a liquid chemical propulsion system, except instead of combustion in the thrust chamber, a monopropellant is heated with a fission reactor (heat exchanger) in the thrust chamber and exposes the engine components and surrounding structures to a radiation environment.
Engine System Design
Focus is on a range of modern technologies associated with NTP using solid core nuclear fission reactors and technologies needed to ground test the engine system and components. The engines are pump fed ~15,000-35,000 lbf with a specific impulse goal of 900 seconds (using hydrogen), and are used individually or in clusters for the spacecraft's primary propulsion system. The NTP can have multiple start-ups (>4) with cumulative run time >100 minutes in a single mission, which can last a few years. The Rover/NERVA program ground tested a variety of engine sizes, for a variety of burn durations and start-ups with the engine exhaust released to the open air. Current regulations require exhaust filtering of any radioactive noble gases and particulates. The NTP primary test requirements can have multiple start-ups (>8) with the longest single burn time ~50 minutes.
Technologies being sought include:
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Reactor fuel element designs with high temperature (> 2600K), high power density (>5 MW/L) to optimize hydrogen propellant heating.
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New additive manufacturing processes to quickly manufacture the fuel with uniform channel coatings and/or claddings that reduce fission product gas release and reactor particulates into the engines exhaust stream. Fuel can made of Ceramic-metallic (cermet) or composite/carbide designs:
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New fuel element geometries which are easy to manufacture and coat, and better performing than the traditional prismatic fuel geometries with small through holes with coatings.
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Insulator design (one application is for tie tubes) which has very low thermal conductivity and neutron absorption, withstands high temperatures, compatible with hot hydrogen and radiation environment, and light weight.
Operations and Safety
Engine operation involves start-up, full thrust operation, shutdown, coast, and restart. Technologies being sought include advanced instrumentation and special reactor safety design features which prevent uncontrolled reactor criticality accidents. Also needed are radiation shielding technologies that minimize exposure to other stage components and reduce total crew radiation dose. Specific areas of interest include:
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Concepts to cool down the reactor decay heat after shutdown to minimize the amount of open cycle propellant used in each engine shutdown. (Depending on the engine run time for a single burn, cool down time can take many hours.)
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Low risk reactor design features which allow more criticality control flexibility during burns beyond the reactor circumferential rotating control drums, and/or provide nuclear safety for ground processing, launch, and possible launch aborts:
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Control of criticality with water submersion and compaction accidents.
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Concept for quick restart of reactor (2-6 hours) after 30-40 minute burns and accounting for Xe135 buildup.
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Radiation shielding concepts that protect the crew and minimize heating of store propellant and the stage. Strategies that minimize radiation shielding system mass, such as utilization of the payload and consumables for shielding (when practical) that may provide an additional bonus of shielding galactic cosmic radiation as well as radiation from the NTP engines.
Ground Test Technologies
Environmental regulations require NTP engine exhaust filtering of radioactive noble gases and particulates to maintain safe environmental levels. NTP engine ground testing will require the development of large scale engine exhaust scrubber technologies and options for integrating it to the NTP engine for ground tests (reference 51st AIAA/SAE/ASEE Joint Propulsion Conference paper AIAA 2015-3773, 'Review of Nuclear Thermal Propulsion Ground Test Options', D. Coote, et al). Included in this area of technology development needs are identification and application of robust materials, advanced instruments and monitoring systems capable of operating in extreme temperature, pressure and radiation environments. Specific areas of interest include:
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Advanced high-temperature and hydrogen embrittlement resistant materials for use in a hot hydrogen environment (<5500°F) and possibly exposed to neutrons and gamma rays.
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Efficient generation of high temperature, high flow rate hydrogen (<30 lb/sec).
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Devices for measurement of radiation, pressure, temperature and strain in a high temperature and radiation environment:
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Non-intrusive diagnostic technology to monitor engine exhaust for fuel element erosion/failure and release of radioactive particulates.
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Effluent scrubber technologies for efficient filtering and management of high temperature, high flow hydrogen exhausts. Specific interests include:
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Filtering of radioactive particles and debris from exhaust stream having an efficiency rating greater than 99.5%.
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Removal of radioactive halogens, noble gases and vapor phase contaminants from a high flow exhaust stream with an efficiency rating greater than 99.5%.
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Applicable Integrated System Health Monitoring and autonomous test operations control systems.
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Modern robotics which can be used to inspect the ground test system exposed to a radiation environment.
For all above technologies, research should be conducted to demonstrate technical feasibility during Phase I and show a path towards Phase II hardware/software demonstration with delivery of a demonstration unit or software package for NASA testing at the completion of the Phase II contract.
Phase I Deliverables - Feasibility study, including simulations and measurements, proving the proposed approach to develop a given product (TRL 2-3). Verification matrix of measurements to be performed at the end of Phase II, along with specific quantitative pass-fail ranges for each quantity listed.
Phase II Deliverables - Working engineering model of proposed product, along with full report of component and/or breadboard validation measurements, including populated verification matrix from Phase I (TRL 4-5). Opportunities and plans should also be identified and summarized for potential commercialization.
Focus Area 2: Power and Energy Storage
Participating MD(s): SMD, STMD
Power is a ubiquitous technology need across many NASA missions. Within the SBIR Program, power is represented across a broad range of topics in human exploration, space science, space technology and aeronautics. New technologies are needed to generate electrical power and/or store energy for future human and robotic space missions and to enable hybrid electric aircraft that could revolutionize air travel. A key goal is to develop technologies that are multi-use and cross-cutting for a broad range of NASA mission applications. In aeronautics, power technologies are needed to supply large-scale electric power and efficiently distribute the power to aircraft propulsors. In the space power domain, mission applications include planetary surface power, large-scale spacecraft prime power, small-scale robotic probe power, and smallsat/cubesat power. Applicable technology options include photovoltaic arrays, radioisotope power systems, nuclear fission, thermal energy conversion, motor/generators, fuel cells, batteries, power management, transmission, distribution and control. An overarching objective is to mature technologies from analytical or experimental proof-of-concept (TRL3) to breadboard demonstration in a relevant environment (TRL5). Successful efforts will transition into NASA Projects where the SBIR deliverables will be incorporated into ground testbeds or flight demonstrations.
S3.01 Power Generation and Conversion
Lead Center: GRC
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