Vehicle body repair



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4

6 5

1. Roof ΒΌ panel joint

2. Rear quarter assembly

3. Boot floor assembly

4. Rear end panel assembly

5. Dog leg joint

6. Centre pillar (B post)

Figure 40: Major Body Panels



Front End Panel Repair





Figure 41: Front End Panel Repairs

2.1 Front End Panel Operations



Front Chassis Leg Section

During removal, cut the panel at 1 in figure 42. Cut out spot welds at 2 and remove panel bulk. In replacement, trim the new panel to form a seam welded butt joint with the existing panel at 1. Drill or punch holes in the new panel for plug welding at 2 due to excessive metal thickness.



NB. This is one example always follow manufacturers instructions when fitting panels or thatchem methods manuals.




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