EN0751 Interdisciplinary Engineering Project Shell Eco Marathon



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Appendix 34: Fuel and engine linkage diagram

Appendix 35: Energy Supply Diagram

Appendix 36: Propulsion System Diagram

Appendix 37: GX35 Engine Cost

Appendix 38: Cobra 4s Engine Cost



Appendix 39: Net Power and Torque for Engine Comparison Table



GX35 GXH50

Power curves further justify the use of a GXH50 engine over the GX35 as a conservative choice for this year’s SEM.

Appendix 40: Engine Test 1



Wooden engine mount produced in house to ensure safe testing of engine. Directly bolted onto wooden mount in order to satisfy university safety regulations. First test completed with unmodified engine as pictured above. Petrol tested then with an 80:20 mix of Ethanol.



Appendix 41: Engine Test 2

The flywheel produced in house is fitted to the crankshaft and the electric starter motor mounted to the side of the engine. Exhaust pipe was moved to accommodate this and the fuel tank moved with the aid of a new bracket also produced in house. Switch secured to wooden mount and spinning parts covered to ensure safety standards were maintained (above: left and right respectively).






Modified Exhaust Positon

Fuel Tank Bracket



Flywheel



Mounted Starter Motor


Appendix 42: Engine Specifications

Appendix 43: Engine Comparison

A variety of engines were researched until a Honda engine was chosen due to it meeting the power requirement for the project, while the size and fuel efficiency compared well to other Engines.

With the exact layout of the track (slope angles etc.) released after engine needed to be selected it was agreed that a conservative approach would need to be adopted as the exact weight of the vehicle is still not yet known.

Three engines were shortlisted for comparison between a Honda GXH50, GX35, and a Cobra 4s before a final decision was made.

[Fig. 1: Engine Comparison]



Engine Model

Size

Compression Ratio

Power Output

Torque

Fuel Consumption

Price

Honda GX35

35.8cc

08:00:01

1.3HP (1.0kW) @7000rpm

1.3lb-ft (1.6Nm) @7000rpm

0.71 L/hr. - 7000 rpm

£211.28

Honda GXH50

49.4cc

08:00:01

2.1HP(1.6kW) @7000rpm

2.0lb- ft.(2.7Nm) @5000rpm

0.91 L/hr. - 7000 rpm

£291.57

Cobra 4s

49cc

 N/A

N/A 

N/A 

 N/A

£190


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