National Industrial Chemicals Notification and Assessment Scheme



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7.3Other information on uses


Trichloroethylene is used overseas as a precursor in the manufacture of CFC alternatives such as HFC-134a or HCFC-123. However, trichloroethylene is not used as a feed stock for other chemicals in Australia.

In the past, trichloroethylene has been used in Australia as an anaesthetic agent, in dry cleaning, in correction fluids and as a solvent in pesticide formulations. These uses apparently no longer occur.

It has come to the attention of NICNAS that trichloroethylene is being considered for use in scouring wool.

8.Occupational Exposure

8.1Routes of exposure


Occupational exposure to trichloroethylene may occur during transport, storage, formulation or use of the chemical, during the solvent re-cycling process or during disposal (ie of contaminated solvent). Workers may be exposed to trichloroethylene by the inhalation and dermal routes.

Trichloroethylene is a volatile liquid at room temperature. Inhalation of trichloroethylene may occur through exposure to vapour emitted by liquid or mixtures containing trichloroethylene, or by exposure to aerosols. Activities such as heating or agitation of the liquid will increase the emission of vapours and the likelihood of exposure.

Dermal absorption of trichloroethylene may occur through contact with the liquid form. Contact with vapour condensate, or with aerosols from sprayed products or mixtures containing trichloroethylene, are also potential sources of dermal exposure.

8.2Methodology for estimating exposure


Good quality measured data for various work scenarios is preferable in the assessment of occupational exposure. If monitoring data is limited, then modelling can be used with standard formulae to estimate exposure. In the assessment of trichloroethylene measured data was limited and standard formulae were used to estimate exposure.

The exposure estimates in this assessment are considered to be “feasible” worst case estimates, as they describe high-end or maximum exposures in feasible, not unrealistic situations. The estimates are not intended to be representative of extreme or unusual use scenarios which are unlikely to occur in the workplace. However, it is likely that the majority of occupational exposures will be below these estimates.

The formulae used to calculate exposures are detailed in Appendix 1. The constants in the formulae such as body weight and inhalation rate were those used in international assessments.

Estimates for exposure to vapour did not include dermal uptake of vapour as dermal absorption of vapour is considered to be negligible (see section 9).


8.3Importation and repacking

8.3.1Importation of trichloroethylene


Drums

Trichloroethylene is imported in 205 L sealed steel drums and is generally transported to distributors or direct to end-users without being opened. Exposure during transportation and storage of drums is unlikely except in case of accidents such as leakage from damaged drums.



Bulk storage facilities

Trichloroethylene is also imported in bulk containers to Port Botany in NSW and to Coode Island in Victoria. Bulk trichloroethylene is pumped by shoreline from tanks on board ships to on-shore bulk tanks. From here it is transferred to road tankers and drums (205L) and transported to a warehouse site, where it is stored prior to distribution. Occasionally trichloroethylene is transported directly to the end-user from the bulk storage facility.

Worker activities include connection and disconnection of shore and wharf lines, and a process called ‘pigging’ in which a polyurethane foam sponge is placed at one end of a line and propelled by nitrogen through the line (for up to one kilometre) in order to clean and dry it. The sponge is collected from the other end of the line by an operator who places it in a bucket of water. Other activities include filling of road tankers and drums, cleaning of bulk storage tanks, and maintenance work on pumps and piping.

A continuously operating automatic carbon absorption vapour extraction system draws air from around hose connections at tanker and drum filling stations, and openings on bulk storage tanks, through piping to a central carbon bed adsorption unit. The air is drawn through the carbon and out an emission stack. The carbon is regularly desorbed of trapped chemical by high pressure steam. Vapour condensate is collected and disposed of through waste collection agencies.

Filling of tankers is controlled by a mass flow meter. Tanker filling station areas have an underground collection area in case of accidental spillage. Drums are filled using a specially designed device that uses a mass flow meter to pre-set the volume. This system involves a moveable filling handle that minimises manual handling of drums. More traditional filling stations employing scales are also used for drum filling. Drums are double capped. Drum filling station areas are bunded. Cloth gloves are supplied for use during filling.

A full face organic canister mask or breathing apparatus is worn in situations where it is believed a potential for high exposure exists, such as during ‘pigging’ and dipping bulk storage tanks to measure levels. Special work permits issued by management are required before cleaning of bulk storage tanks, and confined space work procedures are followed.

A total of 39 workers are employed at the two sites. Filling and monitoring of bulk tanks typically engages workers for 4-5 hours, 4-6 times a year. Similarly, filling of drums occurs for about 4 hours, 6 times a year. Filling of road tankers is typically undertaken 150 times a year, with filling taking approximately 10-20 minutes.

Due to enclosure of the transfer process and other control measures in place, the potential for inhalation exposure is considered low. The potential for dermal exposure during tanker and drum filling is low due to the use of mass flow meters. Handling of shorelines and the sponges used for cleaning them may pose a potential for dermal exposure through splashes.

In the exceptional circumstance of imported trichloroethylene being contaminated, it is sent to a recycling plant. Information provided suggests this happens rarely.

8.3.2Repacking


One importer of trichloroethylene and some distributors repack trichloroethylene from drums into smaller containers prior to distribution to end-users. The importer stated that decanting is conducted using a filling hose and controls in place include air extraction systems in the packing area, and the wearing of personal protective equipment. Ten workers are employed on both repacking and formulation tasks for 1 to 4 hours a day, 25 days a year.

The repacking process presents a potential for both inhalational and dermal exposure through vapour emitted during the transfer process and accidental spills and splashes. The extent of exposure will depend on factors such as the method of transfer, amount of time spent on the task, and type of controls in place.

Little information was available to determine whether distributors also repack and if they do, the methods used for repacking. Limited data indicates that repacking generally involves one to two workers, on an intermittent basis.

8.3.3Importation of products


Products are onsold by importers, and information provided indicates products are not repacked in Australia. Exposure during importation would be expected only in the case of accidental spills/leaks of product.

8.3.4Monitoring data for bulk storage, transfer and repacking


Atmospheric monitoring results from the Port Botany (3 samples during ship to shore transfer) and Coode Island (60 samples during various activities) bulk storage sites were made available. The results are shown in Table 6. Both area and personal breathing zone sampling were conducted using passive dosimeters over full shift periods. All exposure levels were below 1 ppm with the exception of one sample taken during ‘pigging’ and connection and disconnection of wharf lines (3.2 ppm) and 3 samples taken during drum filling (2.0 - 2.4 ppm)

No monitoring data were available for worksites engaged in repacking trichloroethylene or handling trichloroethylene products.



Table 6 - Atmospheric monitoring results (TWA) at bulk storage
facilities


Activity

Area/Tasks

Type of Monitoring

No. of Samples

Duration of sampling (hours)

TCE (ppm)

Ship to shore transfer

Site boundary

A

15

7.5

0.01 - 0.28




Top of tank

A

3

9 - 11.5

0.01 - 0.05




Exchanger pit

A

2

9

0.06 - 0.06




Pigging & connection lines

P

2

8 - 12

0.8 - 3.2




Transfer

P

3

10

0.05 - 0.07




General duties

P

4

8.5 - 10

0.05 - 0.42

Truck Loading

Loading gantry

A

8

7.5 - 8.5

0.01 - 0.26






P

12



0.01 - 0.08




Site boundary

A

4

8

0.01 - 0.01




Office duties

P

2

8.5

0.06, 0.06

Drum filling

Drum fill building

P

2

7.5 - 11

2.0, 2.4






A

1



2.2

General

Site boundary

A

4

7.5

0.27 - 0.31

operations

General duties

P

1

7.5

0.05

TCE = trichloroethylene

A = area monitoring

P = personal monitoring

8.3.5Summary of exposure during importation and repacking


The potential for exposure to trichloroethylene during importation is likely to be low as transfer and storage of bulk trichloroethylene is an enclosed process, the process occurs intermittently and precautions have been taken to minimise exposure. The atmospheric monitoring data provided indicate low exposure via inhalation with all except four readings being <1 ppm. The maximum TWA reading obtained was 3.2 ppm during pigging and connection and disconnection of wharf lines. Dermal exposure is expected to be minimal if care is taken to avoid splashes during “pigging”.

Very little information was provided on repacking. No monitoring appears to have been carried out. However, the limited data indicates that repacking is an infrequent process. Exposure during handling of trichloroethylene products is expected to be very low.




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