SOCIETY OF AUTOMOTIVE ENGINEERS –
E-31 COMMITTEE ACTIVITIES
The SAE E-31 committee has been responsible for developing and maintaining recommended practices for the measurement of aircraft engine exhaust emissions for the past several decades. Over the past several years, guided by requests from ICAO, U.S. EPA, the U.S. Federal Aviation Administration (USFAA), the U.S. Department of Defense (USDoD), the Environmental Research Programme of the European Commission Directorate General for Research, and German Association of Engineers (VDI), E-31 has begun addressing the measurement and sampling issues associated with PM emissions from aircraft engines.
Because no regulation has been promulgated for the measurement of aircraft engine PM beyond the existing Smoke Number (SN) measurement of visible obscuration, E-31 initially released a “Position Paper” defining the motivation and background for developing reports on the measurement of PM emissions. A position paper on non-volatile particle emissions was released in April 2003, which provided the context for an Aerospace Information Report (AIR5892), which was subsequently developed and published in 2004. This AIR discusses the state of technology for sampling and measuring PM in exhaust stream of aircraft gas turbine engines, covering the range of instrumentation available for quantify mass, number, and size of non-volatile particles.
The release of the non-volatile position paper elicited a response from the U.S. EPA to E-31, expressing the need for PM emissions measurements to include the volatile contributions as well as the non-volatiles that were covered in the non-volatile position paper and AIR5892. The measurement of volatile particles from aircraft gas turbine engines is complicated by the high speed and high temperatures as the exhaust gas leaves the engine, compounding any other inherent difficulties in quantify the complex nature of condensed species interacting with non-volatile particles. Due to these complications, the state of measurement capabilities is not as advanced for measuring volatile particle emissions. To document this context and to provide a path toward including volatile PM measurements, E-31 wrote a second position paper, covering volatile particles, released in 2005.
The current work of E-31 is focused on advancing AIR5892, which is an Aerospace Information Report, so that it contains sufficient detail and directions to become a set of Aerospace Recommended Practices (ARPs) for the measurement of non-volatile particle emissions. Three separate ARPs are anticipated: one on the measurement of non-volatile PM mass; a second for PM number and size, and a third on probes and sampling system design for proper application and implementation in aircraft engine exhaust flows. These documents are currently under development and much progress has been made in preparing draft ARP documents for review by E-31.
PM Research Programs – past and ongoing
4.1 U.S. PM Roadmap: The FAA, NASA, DoD, and the U.S. EPA, in collaboration with engine and aircraft manufacturers, airports and airlines, academia, and in consultation with other stakeholders, developed a unified research & development and regulatory roadmap for understanding and quantifying aircraft PM emissions in relation to other sources. Known as the PM Roadmap, the objective is to gain the necessary understanding of particle formation, composition, and growth and transport mechanisms for assessing aviation’s PM emissions and understanding their impact on human health and the environment. Ultimately, the PM Roadmap will help to guide aviation technology development and, if warranted, other mitigation activities. Despite its implied focus on U.S. domestic regulatory issues, the PM Roadmap offers an annual meeting open to all interested participants globally. Action items from the 4th annual meeting (May 2006) include refining metrics to make PM evaluations more streamlined; reviewing proposed research and policy databases for structure, format, and usefulness prior to release of datasets from APEX measurement campaigns; and distributing the governing PM Roadmap document.
NASA particle research programs: NASA has been actively pursuing a fundamental understanding of particle emissions from aircraft engines since the early 1990s. Initial work was focused on the characterization of particle emissions that might be emitted into the upper atmosphere and affect the global climate. Significant advances under NASA’s Atmospheric Effects of Aviation Project (AEAP) were obtained in both measuring particles and understanding the evolution of emitted particles and their interaction with gases and newly formed volatile particles from condensable gases. Further scientific understanding continued under NASA’s Ultra Efficient Engine Technology (UEET) program, which was directed at more broadly understanding particle emissions at all operating conditions, going beyond the focus of altitude cruise under AEAP. Additional work in the past several years has been under the University of Missouri, Rolla’s (UMR) Center of Excellence (CoE) for Particulate Matter Reduction Research under sponsorship of NASA. While this CoE was initially sponsored by NASA, subsequent support for the UMR CoE’s efforts has been supplemented by additional funding from FAA and PARTNER (FAA/TC/NASA CoE through MIT) and the California Air Resources Board (CARB). Most recently the UMR CoE has also received support through the US DoD through SERDP (see below). NASA’s new Fundamental Aero Program has implemented research plans in both modelling of particle formation and evolution, studies of particle sampling and measurement systems, and experiments to validate models.
European PartEmis program: The European PartEmis project researched the measurement and prediction of emissions of aerosols and gaseous precursors from gas turbine engines. PartEmis focussed on the characterisation and quantification of exhaust emissions from a gas turbine engine. PartEmis produced a test rig, designed to simulate the turbine and nozzle of an engine, incorporating a combustion system that in technology terms is compatible with the ICAO CAEP/4 emissions standards. Attached to the combustor was an expansion system that simulated the thermodynamic processes involved in the expansion of gases through the turbine and nozzle stages of a typical engine. A comprehensive suite of aerosol, gas and chemi-ion measurements were conducted under different combustor and Hot End Simulator (HES) operating conditions and varying fuel sulphur concentrations. Measured aerosol properties were mass and number concentration, size distribution, mixing state, thermal stability of internally mixed particles, hygroscopicity, cloud condensation nuclei (CCN) activation potential, and chemical composition. Furthermore, chemi-ions, non-methane volatile organic compounds (NMVOCs) and OH were monitored. The combustor operating conditions corresponded to modern and older engine gas path temperatures at cruise altitude, with low, typical, and high fuel sulphur contents. The conclusions drawn from the PartEmis experiment are discussed in Petzold et al for combustion particles, ultrafine particles, sulphate-containing species and chemi-ions, particle hygroscopic growth and CCN activation, gaseous organic fraction, and emission properties.
U.S. Department of Defense, Strategic Environmental Research and Development Program (SERDP): This program is addressing emissions from military gas turbine aircraft engines as one environmental issue in its portfolio. While military aviation engines in the U.S. are not subject to emissions certification as are commercial engines, the stationing and operation of aircraft are subject to environmental regulation, and this becomes a problem for military operations in EPA non-attainment zones, where ambient pollution levels exceed regulated thresholds. Two projects within SERDP are aimed at developing advanced measurement capabilities and quantifying emissions for transport and fighter aircraft. A team led by Oak Ridge National Laboratories (ORNL) is focusing on the transport aircraft, while a team lead by Battelle is directing their efforts at fighter aircraft, and both teams have worked together to inter-compare their instrumentation and measurement approaches. A third effort, just getting underway, is making use of instrumentation and measurement approaches used in the NASA/FAA/ARB studies mentioned above to help determine an initial (interim) measurement procedure for applying these instruments and sampling systems to quantifying the particle emissions from military engines. This effort was assembled by the US Navy’s Naval Air Systems Command and has enlisted the capabilities of the UMR Center of Excellence (UMR/AEDC/Aerodyne team), PW/UTRC, NASA, EPA, and Navy to prepare for quantifying particle emissions from a newly developed fighter engine (the Joint Strike Fighter engine). Existing techniques for measuring military engines are considered outdated and prohibitively expensive for application to prototype engines that do not have a large, established in-service fleet, so a procedure protocol using state of the art measurement approaches is being developed, in close cooperation with the U.S. EPA.
POLINAT: The measurements in the EU project POLINAT (Pollution from Aircraft Emissions in the North Atlantic Flight Corridor) were conducted in 1997. The overall objectives of the project were to determine by measurements and analysis the relative contribution from air traffic exhaust emissions to the composition of the lower stratosphere and upper troposphere at altitudes between 9 and 13 km within and near the flight corridor over the North Atlantic and to assess the effects of air traffic emissions in that region in relation to clean background concentrations and pollutant concentrations from various sources and to analyse their importance for changes in ozone, oxidizing capacity, aerosols and clouds. The main emphasis of this project was on the distribution of nitrogen oxides (NOx and NOy), sulphur compounds (SOx), water vapour (H2O), particles, and their effects on ozone, other reaction products, in the upper troposphere and lower stratosphere. Contrail formation aspects were also considered.
PAZI: (Particles and Cirrus) is a national research project supported by the German Secretary of Education and Research (BMBF) through the Helmholtz-Gesellschaft Deutscher Forschungszentren (HGF). Research in PAZI is performed in concert with the projects SiA, INCA, PartEmis, and PARTS funded by the European Commission. PAZI investigates the interaction of aerosols with cirrus clouds, with an emphasis on aviation-produced aerosols and contrails, and their impact on atmospheric composition, radiation, clouds, and climate. Important results obtained during the first phase and highlights are the following issues. Measurements and models addressing the formation and evolution of black carbon (BC) particles in burners and jet engines; physico-chemical characterization of aircraft-produced BC particles; measured freezing properties of liquid and BC particles; calculated global atmospheric distribution of BC from various sources; observed differences in cirrus properties between clean and polluted air masses; correlations between air traffic and cirrus cloud cover deduced from satellite observations; process studies of aerosol-cirrus interactions; parameterization of cirrus cloud formation; representation of ice supersaturation and cirrus clouds in a climate model and possible aviation impact on global cirrus properties. A brief summary of the PAZI achievements is given by Kärcher et al. (2004).
FIRST ORDER APPROXIMATION v3.0 METHOD FOR ESTIMATING PM EMISSIONS FROM AIRCRAFT ENGINES
The development of detailed Particulate Matter (PM) inventories from aircraft is in its infancy. Data on specific engine emission levels are sparse and the test methods are still being refined.2 However, there is an immediate need to estimate PM for airport planning and regulatory requirements. To this end, a First Order Approximation (FOA) has been developed as an interim method to estimate PM emissions from jet turbine aircraft in the vicinity of airports. The need for an FOA method will become obsolete at a time when engine-specific validated and verified PM EIs are available.
By way of a brief historical introduction, in 2003 the original version, FOA 1.0,3 was made publicly available based on the ICAO reported maximum smoke number (SN), estimated only the non-volatile fraction of PM. Based on feedback from scientific and regulatory reviewers in 2005, scaling to accommodate both the volatile and non-volatile components was included in FOA 2.0.4 In November 2005, WG3-AEMTG concluded that more in-depth procedures were needed to improve the fidelity and usefulness of the FOA. This resulted in the creation of the FOA ad hoc group within WG3/AEMTG to further develop the next version of FOA (FOA3) taking into account available information addressing the individual drivers of aircraft PM formation.5
The FOA ad hoc group operates in an open forum, inviting all information pertaining to the development of aircraft PM emissions. Through face-to-face meetings, teleconferences, and other correspondence a new FOA3 methodology was developed. The non-volatile portion was estimated the same way using the ICAO SN but new data was introduced to the analysis. The volatile component was estimated by breaking down the total volatile emissions into the various contributing species and estimating each, namely fuel sulphur content, fuel-based organics, and lube oil. Nitrates were not considered to be an important contributor to PM formation based on available measurement information.
The breakdown by component led to a new general form of the FOA3 of:
PMvols = F(Fuel Sulphur Content) + F(Fuel Organics) + F(Lubrication Oil) [1]
PMnvols = based on SN-to-Mass Relationship [2]
TOTAL PM = PMvols + PMnvols [3]
Fuel Sulphur Content as a driver for volatile PM: Sulphur emissions are assumed to be primarily a function of the amount of sulphur in the fuel and the conversion efficiency from elemental sulphur IV to an oxidized sulphate VI, such as sulphuric acid or some other form of sulphate. Fuel sulphur contents change from location to location and should remain a variable during the estimation process. A fleet wide conversion efficiency can be assumed. A molecular weight of 96 is used for sulphur volatile PM emissions to reflect the sulphate component of the measured aerosol.
[4]
Where: FSC = fuel sulphur content (%)
ε = SIV to SVI conversion rate (%)
MWout = 96 ([SO4] sulphate in exhaust)
MWS = 32 (sulphur)
Equation [4] simplifies to:
EIPMvols-FSC [mg/kgfuel] = 3x106 * (FSC) * (ε) [5]
Fuel sulphur content can be ideally obtained at the time the jet fuel is delivered to the airport, typically reported in mass percent. If the actual FSC is not known, other references provide typical FSC values ranging from 0.005 to 0.068 weight percent (Coordinating Research Council, 2004) with a global average of 0.03 weight percent (IPCC, 1999).
True understanding of the SIV to SVI conversion process is not completely known and must be estimated, as well as assumed to be a constant for all FSC ranges. Non-linear production of SVI occurs with FSC but can be approximated. Literature suggests that the conversion fraction (ε) of fuel sulphur to sulphuric acid is measured in the range 0.34 to 4.5%for an older engine (Mk501) and 3.3 +/- 1.8% for a modern engine (CFM56-3B1) (Schumann, 2002). The practitioner is advised to choose a sulphur conversion rate that best suits the purpose and need for conducting an aircraft PM emissions inventory.
Fuel Organics as a driver for volatile PM: HC EIs are assumed to be statistically related to PM gaseous organic emissions. That is, if unburned HC gaseous emissions increase, so do the overall organic volatile PM emissions in a related fashion. Measurement data separating the organic fraction from the overall PM emissions from in-situ engines are very limited, with information from APEX1 as the most recently published, addressing only one engine (CFM56-2-C1) at this time. It is assumed that the pollutant trends shown in Figure 1 are consistent for all commercial jet turbine engines in the ICAO database. As such, ICAO HC EIs can be related to the fuel organic emissions. The data used is for a probe 30 meters behind the aircraft. It is assumed that at this distance, volatile organic PM emissions are representative of those in the atmospheric in the vicinity of airports.
The overall estimation of volatile PM from fuel organics is a complex, multi-faceted issue, and many details are not well known. As such, the fuel organics methodology implemented at this time must be simplistic. Currently the only data available are from the CFM56 and it is not yet clear whether the variation in the Vcomponent with engine type or power setting is significant. Therefore, two equally acceptable methods, one mode-specific based and the other LTO-mass based, are offered as part of the FOA3 methodology.
Figure 1. Trends from APEX 1 for CFM56-2-C1 Engine
METHOD 1: From the APEX 1 measurements, Figure 1 shows curves that represent the sulphate fraction, the organics fraction, and the volatile contribution by power setting. The volatile contribution was measured using a thermal denuder, and the sulphate component is a subset of the volatile contribution. Therefore, the sulphate component must be subtracted from the volatile contribution to avoid double counting sulphate emissions as a driver for volatile PM. This resulted in the curve derived for this work labelled the non-sulphur component in Figure 1 and is assumed to be the total organic component of the volatile PM emissions. However, this component should never be less than the measured organic component which used other techniques. This problem occurs for the two higher power settings (85% and 100%) when simple subtraction is used. To avoid this possible error, the reported value for the organic component was used for the two higher power settings resulting in the final non-sulphur component as shown in Figure 1. This component is then thought to represent the fuel organic volatile fraction of the volatile PM emissions. If it is assumed the CFM-56-2-C1 is representative of other engines in the fleet, as done in this methodology, a ratio of the organic component can be determined and applied to other engines in the ICAO Aircraft Engine Emissions Databank to allow determination for each engine and each mode. This results in the expression as shown in Equation [6].
[6]
Where:
EIvol-FuelOrganics = volatile PM emissions of fuel organics (mg/kg)
by mode
Vcomponent = a ratio based on the trends shown in Figure 1
EIHC(CFM56-2-C1) = mode-specific ICAO gaseous HC EI for CFM56-2-C1 engine
EIHC(Engine) = mode-specific ICAO gaseous HC EI for the engine of concern
If equation [6] is used, the mode-specific values for δ are shown in Table 1. It should be noted that the PMvol-FuelOrganics value for the entire LTO cycle is greatly influenced by the amount of time an engine spends in idle mode, given that the HC EI is greatest in idle mode and the potential for engines to spend extended time in idle mode. Applying this mode-specific method for all engines in the ICAO Aircraft Engine Emissions Databank yields a volatile PM contribution from fuel organics as 1.3% of the total LTO HC emissions, based on certification time in mode.
Mode-specific:
|
δ Numeric Value
|
Takeoff
|
115
|
Climbout
|
84
|
Approach
|
56.25
|
Idle
|
6.17
|
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