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81-2.03 CONSTRUCTION


Drive the post in place where soil conditions allow if the driving method does not damage the post. Drill pilot holes if ground conditions are such that the post cannot be driven without being damaged.

Install the target plates after the post is set in place.

After setting the post, fill any space around it with rock-free earth. Thoroughly tamp and water the fill material such that it holds the post securely in position.

Unless the surplus material is hazardous, uniformly spread it along the adjacent roadway where designated by the Engineer.

Before Contract acceptance, spot paint any exposed areas where the paint is damaged and clean any exposed areas that are soiled.

81-2.04 PAYMENT


Not Used

81-3 PAVEMENT MARKERS

81-3.01 GENERAL

81-3.01A Summary


Section 81-3 includes specifications for placing pavement markers.

81-3.01B Definitions


Reserved

81-3.01C Submittals


Submit a certificate of compliance for each type of pavement marker used.

81-3.01D Quality Assurance


Reserved

81-3.02 MATERIALS

81-3.02A General


A pavement marker must be on the Authorized Material List for signing and delineation materials.

Pavement markers must be packaged in a way that prevents damage.

Each package must be marked with:

1. Manufacturer's name

2. Type

3. Color


4. Quantity

5. Lot number

6. Date of manufacture
Protect pavement markers from moisture during shipment to the job site and when stored at the job site.

81-3.02B Nonreflective Pavement Markers

81-3.02B(1) General


A nonreflective pavement marker must be a ceramic or plastic type.

The marker must be free from defects that affect adhesion, appearance, performance, or any combination thereof. The top, bottom, and sides of the marker must be free from objectionable marks or discoloration.

The top surface of the marker must be convex with a gradual change in curvature. The bottom surface must be flat within a 0.05-inch tolerance.

The bottom of the marker must have areas of integrally-formed protrusions or indentations. The protrusions must project approximately 0.04 inch from the bottom surface. The face of the protrusions must be parallel to the bottom of the marker.


81-3.02B(2) Plastic Nonreflective Pavement Markers


Types A and AY plastic nonreflective pavement markers must be polypropylene or ABS plastic and comply with the requirements shown in the following table:

Plastic Nonreflective Pavement Marker Requirements

Quality characteristic

Test method

Requirement

Luminance factor, Type A, white markers only, top surface (min)

California Test 669

75

Yellowness index, Type A, white markers only, top surface (max)

7

Type AY markers only. The chromaticity coordinates must be within a color box defined under California Test 669.

Pass

Compressive strength (min, lb)

1,500

Artificial weathering, 500 hours exposure, white markers only, yellowness index (max)

20

A plastic nonreflective pavement marker must not be coated with any substance that interferes with the adhesive bond.

81-3.02B(3) Ceramic Nonreflective Pavement Markers


A ceramic nonreflective pavement marker must comply with the requirements shown in the following table:

Ceramic Nonreflective Pavement Marker Requirements

Quality characteristic

Test method

Requirement

Bond strength (min, psi)

California Test 669

700

Glaze thickness (min, in)

0.007

Hardness (min, Moh)

6

Luminance factor, Type A markers only, glazed surface (min)

75

Yellowness index, Type A markers only, glazed surface (max)

7

Type AY markers only. The chromaticity coordinates must be within a color box defined under California Test 669.

Pass

Compressive strength (min, lb)

1,500

Water absorption (max, %)

2.0


81-3.02C Retroreflective Pavement Markers


The exterior surface of a retroreflective pavement marker must be smooth and contain 1 or 2 retroreflective faces of the specified color.

The base of the marker must be rough textured and free from gloss and substances that could reduce the adhesive bond. The base must be flat within a 0.05-inch tolerance.



A retroreflective pavement marker must comply with the requirements shown in the following table:

Retroreflective Pavement Marker Requirements

Quality characteristic

Test method

Requirement

Bond strength (min, psi)a

California Test 669

500

Compressive strength (min, lb)b

2,000

Compressive strength, recessed markers (min, lb)

1,200

Abrasion resistance, specific intensity minimum requirements after abrasion

Pass

Water soak resistance

No delamination of the body and lens system or loss of reflectance

Reflectance

Specific intensity

Clear

Yellow

Red

0° incidence angle (min)

3.0

1.5

0.75

20° incidence angle (min)

1.2

0.60

0.30

1 year after placement

0.30

0.15

0.08

aThe marker body or filler material must not fail before reaching 500 psi under the bond strength test.

bThe marker must not deform more than 0.125 inch at a load of less than 2,000 lb, and delamination of the shell and filler material must not exceed 0.125 inch regardless of the compressive load required to break the marker.

81-3.02D Hot Melt Bituminous Adhesive


Standard hot melt bituminous adhesive must comply with the requirements shown in the following table:

Quality characteristic

Test method

Requirement

Penetration, 100 g, 5 seconds, 77 °F (dmm)

ASTM D5

10–20

Softening point (min, °F)

ASTM D36

200

Flash point, COC (min, °F)

ASTM D92

550

Filler content (percent by weight)

(insoluble in 1,1,1 trichloroethane)



ASTM D2371

65–75

Brookfield thermosel viscosity, no. 27 spindle, 20 rpm, 400 °F (centipoise)

ASTM D4402

3,000–6,000

Flexible hot melt bituminous adhesive must comply with the requirements shown in the following table:

Quality characteristic

Test method

Requirement

Penetration, 100 g, 5 seconds, 77 °F (max, dmm)

ASTM D5

30

Softening point (min, °F)

ASTM D36

200

Ductility, 2 in/min, 77 °F (min, in)

ASTM D113

6

Ductility, 0.4 in/min, 39 °F (min, in)

2

Flexibility

California Test 440

No breaks or cracks

Brookfield thermosel viscosity, no. 27 spindle, 20 rpm, 375 °F (centipoise)

ASTM D4402

2,500–6,000

Bond strength to concrete (min, psi)

California Test 440

100

Bond strength to retroreflective pavement marker (min, psi)

California Test 440

120

The filler material must be Type PC, Grade III, calcium carbonate complying with ASTM D1199. The fineness of the filler material must comply with the gradation requirements shown in the following table:

Sieve size

Percentage passing

No. 100

100

No. 200

95

No. 325

75


81-3.02E Epoxy Adhesive


The epoxy adhesive must be either rapid set or standard set.


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