Executive Summary 3
Acknowledgement 5
Table of Contents 7
Section 1 - Photovoltaic System Design 9
Determining Size of Photovoltaic Panel Array: 9
Determining Load Power Consumption: 9
Determining Solar Insolation Levels: 11
Sizing Battery Array 13
Wire Sizing and Connections: 15
Maximum Solar Power Output: 15
Inverter to Battery Wiring 17
DC-AC Inverter 18
Charge Controller 19
Conclusion 21
Section 2 - Power Management 22
Research 22
Voltage Measurements 23
Control Board 25
Power Management Board 26
Conclusion 26
Section 3 - Multi Seat System Hardware and Software 28
Thin Clients 32
Multiple-Motherboards 33
Multi-User 34
Testing/Conclusion 35
Section 4 - System Integration and Conclusion 36
Integration 36
Safety 37
Future Improvements: 38
Intelligent Monitoring 39
Conclusion: 42
Appendix 1 – Technical Roles and Responsibilities 44
Eric Tarkleson 44
Joshua Wong 46
Jakub Mazur 48
Ben Kershner 49
Appendix II - Schematics 50
Appendix III – Gantt Chart 52
52
Appendix IV - Nomenclature 53
Appendix V - References and Recommended Reading 54
Section 1 - Photovoltaic System Design
There are many types of solar systems but most can be categorized into a variation of the following: A “grid-tie” system where there are no batteries and the power grid provides back-up power. A hybrid “grid-tie” system where the power grid provides back-up for the solar panels and batteries act as a backup for the grid. In cases where there is no access to grid power an “off-grid” system is used, in which the battery bank stores and provides all the energy for the system without a backup. Since this is generally the case in under-developed areas this will be the system discussed here. There are also systems with generators as backups, they are comparable to “grid-tie” systems and will also be omitted from discussion here.
Determining Size of Photovoltaic Panel Array:
There are several steps involved in sizing the PV array, determining load power consumption, accounting for losses and dividing by solar insolation levels for deployment region.
Determining Load Power Consumption:
The first step is to determine how much power the total system load will draw. Power is measured in Watts:
P = V ∗ I (Joule’s Law)
However, the power rating is more useful when looked at in terms of time, this is indeed how electric companies charge consumers. For example a 200Watt light bulb running for 24 hours uses 4.8 KWh.
200Watts ∗ 24hrs = 4800 Watt-Hours or 4.8 KWh
A list of all devices connected to the system should be made with their appropriate power draw available from specifications sheets or better yet, actual measurements.
Component
|
Power (Watts)
|
Lenovo S10 (Idle)
|
91
|
Lenovo S10 (Full Processor + Hard Drive)
|
116.76
|
Lenovo S10 (30% Duty Cycle)
|
98.73
|
Satellite Router (Idle)
|
53.8
|
Satellite Router (Busy)
|
72.5
|
Est. Typ. Satellite (30% Duty Cycle)
|
59.41
|
17” LCD Screen x 4
|
(20*4) = 80
|
Total
|
238.14 Watts
|
Figure 2 - Power measurements on 11/11/2008. Note: Headsets, Keyboards & Mice are currently not included in calculations because the team is not in possession of them and their power consumption should be minimal.
Since these devices are designed to plug into AC power, a DC-AC power inverter is needed. The power inverter ideally operates at 90% efficiency. Therefore the maximum inverter draw from batteries is:
238 Watts / 0.90 = 264.60 Watts
This system power draw is then multiplied by the amount of hours per day that it will operate.
264.60 Watts ∗ 8hrs/day = 2116.80 Watt Hrs/day
To compensate for system losses during battery charge/discharge cycles the total system power consumption is multiplied by a 20% compensation factor (Sunwize).
2115.52 Watt Hrs/day ∗ 1.2 = 2540.16 Watt Hrs/day
Determining Solar Insolation Levels:
In order to determine a good approximation of how much power the PV panels will output, solar insolation levels need to be considered. Solar insolation is the amount of incoming solar radiation incident on a surface, for PV applications the surface of interest is the earth’s surface. The values of solar insolation are commonly expressed in kWh/m2/day, which is the amount of solar energy that strikes a square meter of the earth's surface in a single day. This is commonly referred to as a “Sun-Hour-Day”. The amount of insolation received at the surface of the Earth is controlled by the angle of the sun, the state of the atmosphere, altitude, and geographic location.
Figure 3 - World insulation levels.
This map divides the world into six solar performance regions based on winter peak sun hours.
It is important to keep this in mind when designing the system because as seen below in Figure 4, during the winter you have a much smaller ‘Solar Window’. Worst case scenarios should be calculated as it is better to have extra energy in the summer than not enough in the winter. Therefore the “Sun-Hour-Day” values for December (since December days are shortest) are generally used.
Figure 4 - Sun path chart.
Figure 5 - Hankins.
Solar Insolation Levels for Arusha, the prototype deployment area, are seen below in Figure 5.
The compensated total power consumption per day value calculated above is then divided by the solar insolation values for given deployment region to determine minimum PV panel array power output requirement:
2540.16 Watt Hrs/day / 5.5 = 461.84 Watts
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