Department of automobile engineering vehicle maintenance and reconditioning lab laboratory manual

THANDALAM, CHENNAI – 602 105.

DEPARTMENT OF AUTOMOBILE ENGINEERING

LABORATORY MANUAL

THANDALAM, CHENNAI – 602 105.

Department :

Signature Of Lab In Charge Head Of The Dept

Submitted for the practical examination held on …………………………..

INTERNAL EXAMINER EXTERNAL EXAMINER

1. 
   Study and layout of an automobile repair, service and maintenance shop.
   
2. 
   Study and preparation of different statements/records required for the repair and maintenance works.
   
3. 
   Cylinder reboring – checking the cylinder bore, Setting the tool and reboring.
   
4. 
   Valve grinding, valve lapping - Setting the valve angle, grinding and lapping and checking for valve leakage
   
5. 
   Calibration of fuel injection pump
   
6. 
   Minor and major tune up of gasoline and diesel engines.
   
7. 
   Study and checking of wheel alignment - testing of camber, caster.
   
8. 
   Testing kingpin inclination, toe-in and toe-out
   
9. 
   Brake adjustment and Brake bleeding.
   
10. 
    Simple tinkering, soldering works of body panels, study of door lock and window glass rising mechanisms.
    
11. 
    Battery testing and maintenance.
    
12. 
    Practice the following:
    
    1. 
       Adjustment of pedal play in clutch, brake, hand brake lever and steering wheel play
       
    2. 
       Air bleeding from hydraulic brakes, air bleeding of diesel fuel system
       
    3. 
       Wheel bearings tightening and adjustment
       
    4. 
       Adjustment of head lights beam
       
    5. 
       Removal and fitting of tyre and tube
       

Repair

Vehicles

For display

Washing Ramp

Manager Spares Show Room and

Cabin Shop Vehicle Sales

Cabin

Vehicles awaiting services

Time Office

Way for vehicles

Security

Security Gate

ENTRY

EXIT

Fig 1.1 Layout of Automobile Service Station

STUDY AND LAYOUT OF AN AUTOMOBILE REPAIR, SERVICE AND MAINTENANCE SHOP.
Ex No :1

Date :