Automotive industry standard


TECHNICAL SPECIFICATION OF LPG RELATED PARTS



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TECHNICAL SPECIFICATION OF LPG RELATED PARTS

TO BE SUBMITTED BY VEHICLE MANUFACTURERS


(To be used for approval of LPG OE vehicles in lieu of Annex I of AIS-025)


1.0

Name of Vehicle Manufacturer




2.0

LPG Cylinder (DOE approved/endorsed)




2.1

Name of manufacturer




2.2

Identification No.




2.3

Type




2.4

Max. test pressure (kg/cm2 )




2.5

Working pressure (kg/cm2 )




2.6

Cylinder capacity (water equivalent)




2.7

Approval reference from DOE




3.0

Cylinder Valve/Multi-Function Valve assembly (DOE approved/endorsed)




3.1

Multi-Function Valve shall have following













  • Service valve







  • Excess flow check valve







  • Pressure relief device







  • Fusible plug







  • Content gauge







  • Inlet connected to the fill connector having non-return valve




3.2

Name of manufacturer




3.3

Model name/Identification No.




3.4

Vapor/Liquid withdrawal





3.4.1

Type




3.4.2

Max. test pressure (kg/cm2 )




3.4.3

Working pressure (kg/cm2 )




3.4.4

Approval reference from DOE




4.0

LPG Solenoid Valve




4.1

Name of manufacturer




4.2

Model Name/Identification No.




4.3

Type




4.4

Working pressure (kg/cm2 )




4.5

Max test pressure (kg/cm2 )




Table 21 of AIS-007 (Revision 5)


5.0

Petrol Solenoid Valve (if fitted)




5.1

Name of manufacturer




5.2

Model Name/Identification No.




5.3

Type




5.4

Working pressure (kg/cm2 )




5.5

Max test pressure (kg/cm2 )




6.0

Refilling valve




6.1

Name of the manufacturer




6.2

Model name/Identification No.




6.3

Type




6.4

Working pressure (kg/cm2 )




6.5

Max test pressure (kg/cm2 )




7.0
Pressure Regulator/Vaporizer




7.1

Name of manufacturer




7.2

Model name/Identification No.




7.3

Type




7.4

Inlet pressure (kg/cm2 )




7.5

Outlet pressure (kg/cm2 )




7.6

No. of stages




8.0

LPG Filter




8.1

Name of manufacturer




8.2

Model name/Identification




8.3

Type




8.4

Inlet pressure (kg/cm2 )




8.5

Outlet pressure (kg/cm2 )




9.0

High Pressure Tubing




9.1

Name of manufacturer




9.2

Model name/Identification No.




9.3

Type




9.4

Working pressure (kg/cm2 )




9.5

Max. test pressure (kg/cm2 )




9.6

Outer diameter/Inner Diameter




9.7

Protection quality (material used)




10.0

Low Pressure Tubing




10.1

Name of manufacturer




10.2

Model name/Identification No.




10.3

Type




10.4

Working pressure (kg/cm2 )




10.5

Max test pressure (kg/cm2 )




10.6

Outer diameter/Inner Diameter




10.7

Protection diameter




Table 21 of AIS-007 (Revision 5)


11.0

Gas-Air Mixer




11.1

Name of manufacturer




11.2

Type and Drawing




11.3

Venturi Size




12.0

Selector Switch




12.1

Name of manufacturer




12.2

Model name/Identification No.




12.3

Type




13.0

Wiring Harness (for LPG System)




13.1

Name of manufacturer




14.0

Interfacing Unit (for closed loop engines)




14.1

Name of manufacturer




14.2

Model name/Identification No.




14.3

Type




15.0

Timing advancer





15.1

Name of manufacturer




15.2

Model name / Identification No.




15.3

Type




16.0

Brief Description of System Including Dimensional Layout for Cylinder and other kit component installations, ventilation details etc.




17.0

Current limiting Device (Fuse)




17.1

Name of manufacturer




17.2

Identification No.




17.3

Voltage/current rating




17.4

Type




18.0

Compartment/Sub-compartment/Gas tight housing




18.1

Name of manufacturer




18.2

Identification No.




18.3

Type




19.0

Conduit





19.1

Name of manufacturer




19.2

Identification No.




19.3

Inner & outer diameter




19.4

Type




20.0

Details of Seat/Upholstery/roof and side lining




20.1

Name of manufacturer




20.2

Identification No.




20.3

Type





Table 21 of AIS-007 (Revision 5)


21.0

Details of non-moisture retaining hard rubber/equivalent material padding/ lining provided for inner side of the cylinder mounting band(s)




21.1

Name of manufacturer




21.2

Identification No.




21.3

Type




22.0

Battery cut off switch (if applicable) Provided Y/N




22.1

Name of the manufacturer




22.2

Identification No.




22.3

Type




23.0

Any other information (not covered)





Table 22 of AIS-007 (Revision 5)
TECHNICAL SPECIFICATION OF BUS CODE RELATED PARAMETERS
TO BE SUBMITTED BY BUS MANUFACTURER OR BUS BODY BUILDER
(To be used for approval of BUS BODY in lieu of Annex I of AIS-052 (Rev. 1))



1.0
Details of Bus manufacturer / Bus Body Builder

1.1

Name & Address :




1.2

Telephone No :




1.3

Fax. No. :




1.4

E mail address :




1.5

Contact person :



1.6

Name of model :

1.7

Name of variants, if any:


1.8

Type and General commercial description (s) :




1.9

Plant/(s)of manufacture :




1.10

Details of Bus Manufacturing facility Accreditation




1.10.1

Category of Bus Body Builder




1.10.2

Details of provisional certificate issued by the Zonal Accreditation Board(ZAB), ( Certificate Number and date )




1.10.3

Details of final certificate issued by the National Accreditation Board (ZAB), ( Certificate Number and date )




1.11

Details of the base CMVR Compliance Certificate issued to the Chassis ( Certificate Number and date )



2 .0
Vehicle Chassis Characteristics

2.1

Chassis types approved for Body installation :




2.2

Type of Control (normal control/Full forward control etc.) :




2.3

Number of Axles and wheels :




2.4

Chassis (overall drawing) :



2.5

Frame Type :


2.6

Cross sectional view :




2.7

Position and arrangement of engine:




2.8

Dimension (in mm) (Specify drawing reference) :




2.8.1

Length mm :




2.8.2

Width mm :




2.8.3

Height (Unladen) mm :




2.8.4

Wheel base mm :




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