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3.3RF Module


The multi-beam antenna concept of RoadEye’s FLR is supported by a multiplicity of parallel receive channels. The RF transceiver circuit was developed by EADS utilizing existing MMIC’s from UMS with additional two MMIC’s especially designed and produced by UMS required by RE’s design.

The schema of the RF circuit is depicted in Fig. 9.

A wide band VCO produces a signal that after being multiplied three and two times is transferred to the Tx antenna.

A sample of the transmitted signal is derived to a network of divide and amplify elements whose output drives four double mixers. Before each mixer, an additional Low Noise Amplifier was added to improve the Signal to Noise Ratio.

A
n additional narrow band fixed frequency DRO oscillator is used to downconvert an intermediate step of the transmitted signal and this low frequency signal is utilized to close a Phase Locked Loop which drives the VCO of the transmit chain.

Twenty prototypes of this RF module were produced and utilized to build FLR prototypes. These modules have excellent performance but they suffer from an important drawback: they are extremely expensive. Several contributions account for the RF module high cost:



  • Very large Gallium Arsenide area.

  • Non pasivated MMIC’s which leads to the high hermeticity requirement (fine leak level)

  • Large total size of the Module (60 mm  60 mm)

  • Low yield due to the previous reasons

It is obvious that the low cost goal of this project could not be met by the RF module developed by EADS, and therefore a Cost Reduction Program was initiated with UMS in which a bold step that will substantially reduce the cost of the RF components of the FLR is considered. The general concept is the following:

  • Sharply reduce the Gallium Arsenide area by deleting the LNA’s and the distribution network of the local oscillator at 77 GHz

  • Passivate the MMIC’s to relief the hermeticity requirement from the package

  • Move to a distributed architecture which reduces the size of the packages and increases the yield

  • Search for low cost packaging technologies: i.e. ceramics or plastic.

Practical decisions towards these goals have already been taken and work is in progress.

3.4Electronics


The supporting electronics include:

  • Digitally controlled DDS based Synthesizer and Waveform Generator.

  • 8 parallel IF amplification and filtering channels with Automatic Gain Control capability

  • 1 MHz / 12 bit parallel sampling of all channels

  • DSP and CAN controller

  • 12V / 24V power supply for car and truck applications

  • Radome heater circuitry with temperature control

  • Parallel fast communication channel for raw data collection

  • CAN and Power connectors

The first electronic suit of cards was partly developed by EADS and RoadEye and the real estate was assigned in advance, based on estimations. After producing several prototypes with 5 cards, a size reduction program was initiated in which the number of cards was reduced to 3. Fig. 10 shows the present electronic configuration. In this configuration provision has been made to include a MEMS rate gyro.




From right to left, we see in Fig. 10



  1. Ultem radome with heating element. The heating element performs two tasks simultaneously: Heating the radome if the external temperature drops below some threshold, and acting as polarization filter as an integral part of the antenna.

  2. Front housing and back of the manifold. The RF module is in contact with the smooth surface. The 9 (1 TX and 8 RX) waveguide interfaces are clearly seen and around them a quantity of holes for the screws that hold the RF module into position.

  3. RF module with two small cards around it with the PLL and IF analog circuitry.

  4. DSP, FPGA and DDS card

  5. Power supply card inserted in the back housing. Adjacent to the left wall of the housing, the housing of the gyro is apparent.


3.5Signal Processing

A very large amount of effort has been invested in the development of a suite of algorithms which one hand are sophisticated enough to cope with the very complex situations observed in automotive scenarios, both in highways and in city, and on the other hand they are as simple as possible that can be developed, tested and proved reliable.

Simple algorithms can be developed based on models and simulations, but they will not be adequate in real situations. On the other hand it is impossible to predict and simulate the variety of situations in the real world. Therefore, the algorithm development at RoadEye has been performed, as it is usually done in the Radar community, through a constant cycle of data collection, algorithm development, testing on the data base, algorithm refinement, additional data collection, and so on.

The data collection setup basic requirement was the ability to collect the raw samples directly from the ADC (Analog to Digital Converters) for continuous periods of time of about 2 minutes together with a synchronized video picture of the road scenario. Several hundreds of Gigabyte of data was collected this way in Israel and several countries in Europe (Holland, Germany, Sweden…) in various traffic scenarios (fast highways, country roads, dense city and climatic conditions (hot, cold, very cold, light and strong rain, snow and strong snow, fog…). The data collected was essential to the algorithm development. It is impossible to imagine the development of a radar sensor for ACC application without this tool.

A
fter some two years or more of algorithm development, the level of false alarm became low enough that the original method of just recording and catching random events was not effective. We were generating too much no longer relevant data. We therefore developed an application that keeps a circular buffer of data and when some specific interesting situation happens, then we press a button and download to the hard disk some ten seconds before the specific event and record until stopped. This procedure allows the collection of data relevant to the further improvement of the algorithms.

The signal processing implemented is best described in the flow diagram shown in Fig. 11. The important difference with other existing FLR’s is that the transmitted waveform can be modulated at will with simple software commands. This freedom entails the development of a Waveform Selection Logic that should determine which of the waveforms will be transmitted and processed depending on the situation.

A
t the beginning of the development, we relied mainly on FMCW waveform transmition and processing. The FMCW principle of operation is shown in Fig. 12. We obtained rather good performance in Israel and in Holland, but after some data collection campaigns in Germany, we observed that the very strong returns from the poles that hold the guard rails hindered the target detection and distorted the angular measurement. In Fig. 13 a graphical explanation of this phenomenon which results from the lack of discrimination between moving targets and static objects.


We therefore decided to implement a Range-Doppler waveform to overcome this difficulty. The principle of operation of the Range-Doppler waveform is described in Fig. 14. This waveform has the Doppler discrimination capability (as shown in Fig. 15) and is widely used in defense radar systems but it is the first time that has been applied to FLR’s in automotive applications.




The implementation of the Range-Doppler technique included the design of several different waveforms with range and range resolutions appropriate to the varying scenarios. Each waveform was implemented with three different PRI’s (pulse repetition intervals) to solve the velocity ambiguity.

The performance of the FLR has been extended to very short distances and it has been tested in Stop&Go mode. The present design of the RF module has too much gain and the receiver saturates when the target is too close causing sometimes the loss of the target at close distances (<2m) which is not acceptable. In the new RF architecture under development, we plan not to use the LNA’s and also implement two levels of transmit power, so that the receivers will not saturate at close distances.

We had performed a wealth of data collection and testing with open loop test vehicles both in Israel (Toyota Previa) and in Europe (E-class Mercedes station). The FLR was tested in closed loop vehicles for long periods of time in BMW, Visteon and Siemens. We have also extensively integrated and tested the FLR in close collaboration with TNO in an Audi S8 test vehicle. The testing w
ith TNO allowed us to refine the Stop&Go algorithms.




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