Final report appendix 6



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Crop 2


There were 22 impacts from the harvester operation that recorded a reading of ≥50 G during crop 2 (Table 6.2). This represents a ≥50 G impact every run on average and all of these were in the medium impact range. The highest recorded impact was 91 G. Seventy eight percent of runs recorded impacts that were in the medium range while the remainder 22% were low impact (<50 G) (Figure 6.10).

The drop from the bunker to the bin showed 35% of runs had either medium or high impacts and 6% had extremely high impacts (Table 6.2). There were 20 impacts ≥50 G and of these 60% were medium impacts, 35% high and 5% extremely high (Table 6.3). Highest recorded impact was 219.9 G.

The percentage breakdown of the combined harvester and bunker drop runs for crop 2 is presented in Figure 6.10. Medium impacts were recorded in 54% of all runs followed by high impacts at 35%.

Temperature of the tubers at harvest was 12.4°C and on average it took 42.8 seconds for the Smart Spud™ to move from location 1 to location 5 (Table 6.4).


Soil conditions

The top-soil(cm) was classified as a sandy loam with 71% sand, 20% clay, 9% silt and a FC of 36% (v/v).

The mean soil temperature at 15 cm was 19.3°C, the median 19.6°C and the range from a minimum of 5.8°C on the 28/11/09 to a maximum of 41°C on the 18/01/10 (Figure 6.4)





Figure 6.4. Temperature information for crop 2.
Soil moisture and tension

Mean volumetric soil moisture at 15cm depth on the site was 21.8%, the median 21.2% and it ranged from a minimum of 16.4% on the 11/12/09 to a maximum of 35.2% on the 24/12/09. Key soil moisture data is also available for other depths (attachment).

Mean soil tension at 15cm depth on the site was -10.2 kPa, the median -7.6 kPa and it ranged from a minimum of -68 kPa on the 06/12/09 to a maximum of -0.06 kPa on the 11/12/09. Soil tension was less than -40 kPa 2% and -20 kPa 5% of the crop period.


Crop 3


As with Crop 2 a two row, a self propelled Grimme harvester was used to harvest this crop (Figure 6.3). The IS was run through the harvester 22 times and from the bunker to the bin on 11 occasions. The IS identified 6 locations where impacts occurred during the harvesting operation.

Of the harvester runs for crop 3 only 4 were ≥ 50 G and of these all were of medium impact (Table 6.2). This equates to 0.2 impacts of ≥ 50 G occurring every run on average. Eighteen percent of runs had an impact of medium severity with 77.2 G being the highest recorded reading.

Of the bunker drops there were only 8 that were ≥ 50 G and all of these were medium severity impacts (Table 6.3). The highest recorded impact was 88.2 G and there was on average 0.7 impacts ≥ 50 G every runs. Sixty-four percent of total runs recorded an impact of medium severity whilst the remainder were low impacts (Figure 6.10).

When the data is combined the percentage breakdown of the impacts indicates only low and medium impacts occurred during crop 3 (Figure 6.10). Medium impacts accounted for 70% of all impacts recorded.

Tuber temperature at the time of harvest was 12.7°C and the average time it took the Smart Spud™ to travel from location one to location 5 (Figure 6.3) was approximately 47.1 seconds.

Soil conditions

The top-soil (cm) was classified as a sandy loam with 71% sand, 20% clay, 9% silt and a FC of 36% (v/v).

The mean soil temperature at 15cm was 19.2°C, the median 19.0°C and the range from a minimum of 13°C on the 28/11/09 to a maximum of 27.4°C on the 1/03/10 (Figure )



Figure 6.5: Temperature information for crop 3.


Soil moisture and tension

Mean volumetric soil moisture at 15cm depth on the site was 13.0%, the median 12.6% and it ranged from a minimum of 8.8% on the 05/03/10 to a maximum of 24.7% on the 25/11/09. Key soil moisture data is also available for other depths (attachment).

Mean soil tension at 15cm depth on the site was -13.4 kPa, the median -11.6 kPa and it ranged from a minimum of -58 kPa on the 11/12/09 to a maximum of -13.4 kPa on the 27/12/09. Soil tension was less than -40 kPa 2% and -20 kPa 7% of the crop period.


Crop 4


The IS was run through the harvester on 22 occasions from the soil to the bin. Five impact points were identified from the runs where 64% of runs only recorded low impacts and 36% recorded medium impacts (Table 6.2). There was a total of 9 occasions where an impact of >50 G occurred that equates 0.4 impacts of this size every run. All impacts >50 G were in the medium impact range (50-99 G) (Figure 6.10) and the average of these impacts was 66 G with the maximum recorded being 83.5 G.

The tuber temperature at harvest was on average 11.1°C whilst on average it took 52.4 seconds for the tubers to move from impact point 1 to the bins (Table 6.4).

Soil conditions

The mean soil temperature at 15cm was 21.3°C, the median 20.9°C and the range from a minimum of 14°C on the 25/04/10 to a maximum of 31.7°C on the 6/01/10 (Figure 6.7)





Figure 6.7. Temperature information for crop 4.
Soil moisture and tension

Mean and median volumetric soil moisture at 0-15cm depth on the site was 16.6% and it ranged from a minimum of 12% on the 12/04/10 to a maximum of 29% on the 22/03/10. Key soil moisture data is also available for other depths (attachment).

Mean soil tension at 15cm depth on the site was -15.0 kPa, (median -16.5 kPa) and the range from a minimum of -78 kPa on the 11/02/10 to a maximum of -1.1 kPa on the 23/03/10 (incomplete data set). Soil tension was less than -40 kPa 2% and -20 kPa 7% of the crop period.


Crop 5a


A single row harvester (Figure 6.1) was used to harvest this crop. With the first operator harvesting the crop there were a total of 12 harvester runs and 22 bunker drops. Of the harvester runs 58% recorded low impact only and the remainder 42% was medium impact. A total of 6 impacts occurred above 50 G with 100% of these being in the medium range (50-99 G) (Figure 6.10). This equates to 0.5 impacts of greater than 50 G occurring every run with an average impact of 64.6 G and a highest impact of 86.2 G.

Of the bunker to bin drops 32% were low impacts only, 55% were medium impact, 14% high impact (100-149 G) and 5% were very high impacts (150-200 G) (Table 6.3). Twenty of the drops were above the 50 G threshold which equates to 0.9 impacts of this nature every drop. Of the twenty impacts above 50 G, 80% were of medium impact, 15% high and 5% very high impacts. Average G force above 50 was 83.1 G with the maximum impact recorded being 168.4 G.

When the data from the harvester and bunker are combined 40% of runs recorded only low impacts, 48% were medium impact, 9% were high and 3 % were very high (Figure 6.10).

Tuber temperature at harvest was 8.4°C and on average it took 49.2 seconds for the IS to move from impact point 1 to the bunker, impact point 5 (Table 6.4).


Soil conditions

The mean soil temperature at 15cm was 19.8°C, the median 20.0°C and the range from a minimum of 15.2°C on the 13/04/10 to a maximum of 23°C on the 6/11/09 (Figure 6.8)



Figure 6.8. Temperature information for crop 5.
Soil moisture and tension

Mean volumetric soil moisture at 0-15cm depth on the site was 8.3% (median 6.5%) and the range from a minimum of 4.9% on the 01/03/10 to a maximum of 17.5% on the 31/12/09. Key soil moisture data is also available for other depths (attachment).

Mean soil tension at 15cm depth on the site was -37.5 kPa, (median -50.0 kPa) and the range from a minimum of -59 kPa on the 10/02/10 to a maximum of -1.2 kPa on the 03/04/10. Soil tension was more than -20 kPa 100% of the crop period.


Crop 5b


With the second operator working the harvester a total of 16 harvester runs occurred and 12 bunker runs (Table 6.2). Of the harvester runs 56% were low impact only and the remainder 44% were medium impact. There were 9 impacts above 50 G and of these all were of medium impact. The 9 impacts equate to 0.6 impacts of 50 G or above every run with an average of 65 G and a maximum of 80.5 G.

Of the 12 bunker drops 33% were low impact only, 58% recorded a medium impact, 17% were high impact and 8% were extremely high impact (>200 G). Ten impacts were recorded that were greater than 50 G that equates to 0.8 of these impacts every drop. Of the ten drops 70% were medium impact, 20% were high impact and the remainder 10% was extremely high impact. Average impact greater than 50 G was 88.9 G and the maximum impact recorded was 202.9 G.

When the harvester runs and bunker drops were combined for this operator there were 43% of runs of low impact, 46% medium impact, 7% high impact and 4% extremely high impact (Table 6.3).

Tuber temperature at the time of harvest was 8.4°C and it took on average 40.2 seconds for the IS to move from impact point 1 to impact point 5 (Table 6.4).


Crop 6


The harvester used in this crop was the same as that used for Crop 4 (Figure 6.6) and therefore no bunker drop. There were 20 harvester runs with 10% having low impact only, 70% medium impact, 30% high impact and 10% of runs having very high impact and extremely high impacts (Table 6.2).

There were a total of 42 impacts greater than 50 G for this crop that equates to an impact of this magnitude every 2.1 runs. Of the 42 impacts approximately 74% were medium G force, 14% were high impact, 5% were very high impact and 7% were extremely high impact (Figure 6.10). The highest recorded reading was 314 G with the average G force above 50 was 92.2.



Tuber temperature at the time of harvest was 11.1°C and it took on average 67.4 seconds for the sphere to move from impact point 1 to impact point 5 (Figure 6.10).
Soil conditions

The mean and median soil temperature at 0-15cm was 21.5°C,and the range from a minimum of 14.7°C on the 25/04/09 to a maximum of 30.6°C on the 06/01/10 (Figure 6.9).



Figure 6.9. Temperature information for crop 6.
Soil moisture and tension

Mean volumetric soil moisture at 0-15cm depth on the site was 14.8%, (median 14.3%) and the range from a minimum of 10.7% on the 02/05/10 to a maximum of 28.2% on the 22/03/10. Soil moisture data is also available for other depths (attachment).

Mean soil tension at 30cm depth on the site was -23.0 kPa, the median -19.0 kPa and it ranged from a minimum of -67 kPa on the 08/02/10 to a maximum of -0.6 kPa on the 27/03/10.



Table 6.2. The impact data recorded from the IS from the harvester and combined average data.

Harvester

Crop




1

2

3

4

5a

5b

6

Ave

No. of runs through equipment

20

23

22

22

12

16

20

19

Avg time taken per run (sec)*

49.4

42.8

47.1

52.4

49.2

40.2

67.4

50

Impacts (% of total runs with:)

 

 

 

 

 

 

 

 

low impacts only

45

22

82

64

58

56

10

48

medium impacts

40

78

18

36

42

44

70

47

high impacts

15

0

0

0

0

0

30

6

very high impacts

0

0

0

0

0

0

10

1

extremely high impacts

0

0

0

0

0

0

10

1

Impacts medium and greater

 

 

 

 

 

 

 

 

Number impacts >50 G

16

22

4

9

6

9

42

15

Avg number > 50G impacts/run

0.8

1.0

0.2

0.4

0.5

0.6

2.1

1

Average acceleration (G)

78

65.1

61.8

66

64.6

65.0

92.2

70

Maximum impact (G)

112.0

91.0

77.2

83.5

86.2

80.5

314.0

121

Table 6.3. The impact data recorded from the IS from the bunker and combined average data.

Bunker

Crop




1

2

3

5a

5b

Ave

No. of runs through equipment

21

17

11

22

12

12

Impacts (% of total runs with:)



















low impacts only

10

24

36

32

33

19

medium impacts

57

35

64

55

58

38

high impacts

19

35

0

14

17

12

very high impacts

14

0

0

5

0

3

extremely high impacts

0

6

0

0

8

2

Impacts medium and greater



















Number impacts >50 G

42

20

8

20

10

17

Avg number > 50G impacts/run

2.0

1.2

0.7

0.9

0.8

1

Average acceleration (G)

84

99

70.8

83.1

88.9

71

Maximum impact (G)

181.6

219.9

88.2

168.4

202.9

144

Table 6.4. The combined impact data recorded from the IS during the total potato harvesting operation.

Combined harvester &

Crop

bunker

1

2

3

4

5a

5b

6

Ave

No. of runs through equipment

41

40

33

22

34

28

20

31

Tuber temp at harvest (°C)

18.4

12.4

12.7

11.1

8.4

8.4

11.1

11.8

Impacts (% of runs with)

























low impacts only

4

5

30

64

41

46

10

28

medium impacts

52

54

70

36

50

50

70

55

high impacts

29

35

0

0

9

7

30

16

very high impacts

14

0

0

0

3

0

10

4

extremely high impacts

0

6

0

0

0

4

10

3

Impacts medium and greater

























Number impacts >50 G

58

42

12

9

26

19

42

30

Avg number > 50G impacts/run

1.4

1.1

0.4

0.4

0.8

0.7

2.1

1

Average acceleration (G)

81

82.1

66.3

66

73.9

76.95

92.2

77

Maximum impact (G)

181.6

219.9

88.2

83.5

168.4

202.9

314.04

180






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