In the Northwest Region, the rationale behind the cogen concept has as much to do with environmental benefits as pure economics. The Skeena Region Beehive Burner Phase-Out clearly documents the implications of not dealing with the wood waste issue in a proactive manner.4 Several times over the last nine years, the BC Government asked Tier 1 burner operators to phase out their use and find alternative methods of disposal or use. On the surface, continued operation of the burners would appear to have drawn a source of supply to a cogen facility, but underneath it is really a low-cost solution that keeps the feasibility of alternative uses alive. This is because forest companies would have had to invest significant capital into new burner technology, thereby foreclosing on future options for more productive use of wood waste. The benefits to cogeneration include:
-
Conversion of wood waste (otherwise burned at present) to electricity;
-
Radical reduction in environmental problems from wood waste through improved air quality and reduced greenhouse gas emissions;
-
Net new jobs in trucking wood wastes and plant operation; and,
-
Returns to government through PST, fuel taxes, income taxes, capital tax and property taxes
There have been two previous wood-fired electricity generation projects proposed for Houston in the early-1990s. NW Energy Corporation, a joint venture involving Pacific Energy (a subsidiary of Tersan), proposed a 60 MW generating station at Houston. At the time, the project was to be supplied with residues from Houston Forest Products, Northwood Pulp & Timber, Decker Lake Sawmills, Babine Forest Products, Pacific Inland Resource and Repap Smithers. Another proposal was driven by a joint venture between PowerGen and Destec. Both of these proposals failed to move forward.
In BC, there are five cogeneration power projects in operation, as shown in the following table.
Table 5. Cogeneration Projects in BC
Company
|
Location
|
MWe
|
Type
|
Est.
|
NW Energy Corp.
|
Williams Lake
|
70 MW
|
Electricity only, direct fired
|
1993
|
Howe Sound Pulp & Paper
|
Port Mellon
|
80 MW
|
Co-generation, direct fired
|
1993
|
North Island Power
|
Port Clements
|
8.4 MW
|
Co-generation, direct fired
|
1999
|
Canyon Power
|
Lytton
|
18MW
|
Co-generation, direct fired
|
1999
|
Purcell
|
Skookumchuk
|
10.8 MW
|
Co-generation, direct fired
|
1999
|
In recent years the number of new facilities coming on-line has increased as BC Hydro and provincial energy plans developed targets for “green” generation projects in their respective planning processes. A list of BC Hydro’s approved customer-based generation projects is shown in Table 6.
Table 6. BC Hydro’s Customer-Based Generation Projects
Company
|
Location
|
|
GW.h
|
Type
|
RFP Power Ltd.
|
Armstrong
|
Armstrong Wood Waste Cogeneration Plant
|
122.6
|
Wood Residue
|
West Fraser Mills Ltd.
|
Kitimat
|
Eurocan Power Project
|
160.0
|
Wood Residue
|
Powell River Energy Inc.
|
Powell River
|
Lois Unit 1 Upgrade
|
10.4
|
Hydro
|
Premier Power Corp.
|
Stewart
|
Long Lake Project
|
83.2
|
Hydro
|
Montenay Inc.
|
Burnaby
|
SEEGEN Project
|
125.0
|
Municipal Solid Waste
|
Table 7 shows an estimate of the variety of gas turbine and reciprocating engine CHP facilities completed or being planned across Canada. In addition, there are several straight combined-cycles and utility re-powering projects being proposed, which could potentially involve heat recovery.
Canada has over 5500 MWe of natural gas and wood-waste cogeneration plant - mostly installed since 1990 - with a similar amount being installed or planned for the period 2002-2005. Based on Canada's expected future industrial/commercial fuel consumption, there is a potential for another 30,000-40,000 MWe of gas and biomass cogeneration by 2020.
Table 7. Summary of Canadian Cogeneration Projects by Sector, 2001
-
Sector
|
Completed/
In construction
No. of plants
|
Planned
Mwe
|
Number
of plants
|
MWe
|
Chemicals
|
7
|
1070
|
3
|
560
|
Oil industry
|
8
|
1340
|
2
|
530
|
Pulp and paper
|
12
|
750
|
6
|
720
|
Gas processing
|
3
|
190
|
2
|
200
|
Food processing
|
7
|
300
|
-
|
-
|
Steel, metals
|
2
|
115
|
2
|
400
|
Manufacturing
|
8
|
190
|
6
|
50
|
Hospitals
|
6
|
95
|
2
|
10
|
Universities
|
8
|
28
|
3
|
15
|
Municipal service
|
12
|
55
|
5
|
40
|
Utility re-powering
|
1
|
200
|
5
|
1800
|
Total
|
75
|
4333
|
36
|
4325
|
Source: Klein, 2001
According to the BC government’s Energy Policy Task Force, the development potential of cogeneration remains very high with the main barriers being high capital costs, market access, low consumer awareness and regulatory issues.5
Currently West Fraser, Weldwood and Canfor are exploring the development of a local cogeneration plant with a potential developer. This cogeneration plant would assist in the elimination of the last two Tier 1 burners in the region. The project is also being planned to consume the wood waste from Decker Lake Sawmills, Babine Forest Products and Fraser Lake Sawmills and result in the termination of wood waste burning at these sites as well.
Although still in the early feasibility stage and it is unknown what level of electrical generation could be created at the cogeneration plant it is envisioned that the plant could consume upwards of 305,000 oven-dried tonnes of wood waste each year. The plant would create approximately 200 to 250 jobs during construction and 25 full-time jobs in trucking and plant operations once the plant was opened. The plan is to sell the power into the BC Hydro grid.
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