Nasa expendable launch vehicle payload safety requirements: requirements table
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- Basis for the Requirements
- RESPONSIBILITIES AND AUTHORITIES
- Headquarters Air Force Space Command Responsibilities
- Space Wing Responsibilities
- Federal Aviation Administration Responsibilities
- Payload Project Responsibilities
- Prelaunch and Launch Operations
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Prepared by: Company’s Name Company’s Address Company’s Phone Number _________________________ _________________________ Prepared by (Name) Name
Organization NASA Center Date: _________________ Date: ________________ _________________________ _________________________ Name Name Project SMA Technical Authority Launch Services Program SMA Technical Authority NASA Center NASA Center Date: _________________ Date: _________________ _________________________ _________________________ Name Name Range Safety Authority Payload Safety Working Group Chairperson Organization NASA Center Date: _________________ Date: _________________
The Original Text column of the following requirements matrix contains the NASA Expendable Launch Vehicle (ELV) payload safety requirements that are to be tailored for each NASA ELV payload project, as required by NPR 8715.7, “Expendable Launch Vehicle Payload Safety Program.” The NASA ELV payload safety requirements are the result of a joint effort by NASA and U.S. Air Force Range Safety representatives (30th and 45th Space Wings) to establish an approved baseline from AFSPCMAN 91-710, “Range Safety User Requirements,” and applicable NASA safety requirements and also address unique issues associated with NASA payload safety design and operations. The NASA ELV payload safety requirements apply to all NASA ELV payload projects launched from an Air Force, NASA, or other range/launch site. The NASA ELV payload safety requirements supplement NPR 8715.7 and satisfy AFSPCMAN 91-710 when applied to NASA ELV launches from Air Force launch ranges. As such, they provide a streamlined starting point for the safety requirements tailoring process that is required for each NASA ELV payload project per NPR 8715.7. The NASA ELV payload safety requirements (as tailored for each specific project) are mandatory for each NASA ELV payload project and are to be applied to associated contracts and/or agreements. Additional requirements may be imposed by other organizations, including other launch ranges, commercial payload processing facility operators, or launch vehicle contractors. This document does not alter or otherwise modify the authority or roles and responsibilities delineated by statute or policy applicable to the Air Force, NASA, or other organizations participating in a NASA ELV payload project. As outlined in ASPCMAN 91-710, the Space Wing Commanders have overall launch authority and responsibility for public safety at Air Force ranges. The Director, NASA Wallops Flight Facility has similar authority and responsibility for launches originating from Wallops Flight Facility. AFSPCMAN 91-710 requirements not applicable to NASA ELV payloads were eliminated from the following NASA ELV payload safety requirements tailoring matrix. This results in irregular numbering of paragraphs where certain paragraph(s) may appear to be skipped or missing because they were not applicable. Additionally, in some cases entire inapplicable volumes or chapters may be missing and are not included in the tailoring matrix. The absence of these requirements does not alter the Air Force Range Safety authority. The project may add back any AFSPCMAN 91-710 requirements that are pertinent to their project upon agreement by the project’s Payload Safety Working Group (PSWG) and Range Safety representatives. Questions pertaining to the requirements in this document and applicable local safety requirements should be brought to the attention of the payload project’s PSWG. Per NPR 8715.7, Payload Project Offices will contact the NASA ELV Payload Safety Manager as early as practical in the project’s Concept and Technology Development, Phase A, to establish the project’s PSWG and initiate the payload safety review and approval process, which includes the requirements tailoring process. The NASA ELV Payload Safety Manager is responsible for maintaining and keeping the NASA ELV payload safety requirements current and coordinating all changes with the NASA ELV Payload Safety Agency Team and the Air Force Range Safety 30th and 45th Space Wing Safety Offices. The NASA ELV Payload Safety Manager contact information and the NASA ELV payload safety requirements tailoring matrix are available on the NASA ELV Payload Safety Program website at: http://kscsma.ksc.nasa.gov/ELVPayloadSafety/Default.html. Note: This Foreword provides background information that is applicable to all NASA ELV payload projects. It is not to be tailored and shall remain as part of each final project-specific safety requirements document.
VOLUME 1: POLICIES AND PROCEDURES 7 INTRODUCTION 7 INTRODUCTION 7 Objective 7 Applicability 8 Basis for the Requirements 9 RESPONSIBILITIES AND AUTHORITIES 9 RESPONSIBILITIES AND AUTHORITIES 9 General 9 Headquarters Air Force Space Command Responsibilities 9 Space Wing Responsibilities 9 Federal Aviation Administration Responsibilities 10 Payload Project Responsibilities 10 RANGE SAFETY POLICY 12 RANGE SAFETY POLICY 12 General 12 Prelaunch and Launch Operations: 12 Launch Area Safety 12 Launch Complex Safety 15
Range Safety and Payload Projects Interface Process 16 1.Equivalent Level of Safety (ELS) Determinations and Waivers 16
General 17 INVESTIGATING AND REPORTING MISHAPS AND INCIDENTS 17 INVESTIGATING AND REPORTING MISHAPS AND INCIDENTS 17 Mishaps and Incidents Involving Air Force Personnel and Resources 18 Non-Air Force Personnel and Resources on Air Force Property 18 Reporting Space Launch System Anomalies 19 CHANGES TO THIS PUBLICATION 19 CHANGES TO THIS PUBLICATION 19 THE NASA ELV PAYLOAD SAFETY REQUIREMENTS TAILORING PROCESS 20 Introduction: 20 Tailoring Process 23
Introduction 25 System Safety Program Tasks 25
Introduction 37 Submitting Noncompliance Requests 38
Introduction 39 PAYLOAD SAFETY INTRODUCTION BRIEFING 39 Introduction 39 Payload safety introduction briefing (PSIB) 39
General 42 Organization of the Volume 42
Payload Safety Working Group (PSWG) 44 Payload Project Responsibilities. 46
General 47 Systems Without Specific Design Criteria 47
System Safety Plan Hazard Analyses 48 Safety Data Package (SDP) (MSPSP) 50 SDP Associated Test Plans and Test Results 50 Nondestructive Examination Plans 51
1.Material Handling Equipment 53 1.Removable, Extendible, and/or Hinged Personnel Work Platforms 67 1.Lifting Personnel with a Crane 69 Flight Hardware Used to Lift Critical Loads and Clampbands. 70
Acoustic Design Standards 71 Acoustic Data Requirements 72
Radio Frequency Emitters 72 Laser Systems 76
Radioactive Source Design Standards and Controls 83 Radioactive Sources Carried on Payloads 86
Hazardous Materials Selection Criteria 89 Hazardous Materials Test Requirements 90 Hazardous Materials Environmental Requirements 91 Hazardous Materials Data Requirements 91 Process Safety Management and Risk Management Plan 92 GROUND SUPPORT PRESSURE, VACUUM, AND HAZARDOUS STORAGE SYSTEMS 92 GROUND SUPPORT PRESSURE, VACUUM, AND HAZARDOUS STORAGE SYSTEMS 92 Ground Support Pressure Vacuum and Storage Systems Requirements 93 Ground Support Pressure Systems Requirements 93 Ground Support Pressure Systems Certification and Recertification 154 FLIGHT HARDWARE PRESSURE SYSTEMS AND PRESSURIZED STRUCTURES 161 FLIGHT HARDWARE PRESSURE SYSTEMS AND PRESSURIZED STRUCTURES 161 Flight Hardware Pressure System and Pressurized Structure General Requirements. 161 Flight Hardware Pressure Vessel Design, Analysis, and Test Requirements 202 1.Flight Hardware Special Pressurized Equipment Design, Analysis, and Test Requirements. 224 Flight Hardware Pressure System Component Design and Test Requirements 235 Flight Hardware Pneumatic System Design Requirements. 255 Flight Hardware Hydraulic System Design and Test Requirements. 260 Flight Hardware Hypergolic Propellant System Design and Test Requirements 263 Flight Hardware Cryogenic Systems Design and Test Requirements 271 Flight Hardware Pressure Systems Data Requirements 278 ORDNANCE SYSTEMS 281 ORDNANCE SYSTEMS 281 Ordnance Hazard Classification 281 Ordnance System General Requirements 284 Ordnance Electrical Circuits 285 Initiator Electrical Circuits 291 Ordnance Safety Devices 294 Ordnance Initiating Devices 306 Explosive Transfer Systems and Receptor Ordnance 312 Ordnance Test Equipment 313 Ordnance and Non-Explosive Initiator Data Requirements 316 ELECTRICAL AND ELECTRONIC EQUIPMENT 316 ELECTRICAL AND ELECTRONIC EQUIPMENT 316 Electrical and Electronic Ground Support Equipment and Flight Hardware General Design Requirements and Standards 316 EGSE Design Requirements 325 Electrical and Electronic Flight Hardware 334 MOTOR VEHICLES 338 MOTOR VEHICLES 338 General 338 Motor Vehicles Other Than Lift Trucks 339 Lift Trucks 341 COMPUTER SYSTEMS AND SOFTWARE 342 COMPUTER SYSTEMS AND SOFTWARE 342 General 342 Determination of Safety Critical Computer System Functions 345 Hardware and Software Safety Design Requirements 346 Software Requirements 352 Computer System and Software Data Requirements 356 WESTERN RANGE SEISMIC DESIGN 356 WESTERN RANGE SEISMIC DESIGN 356 Applicability of Design and/or Anchorage or Restraint Requirements 356 Basis for Design 357 WR Seismic Data Requirements 360 Earthquake Emergency Planning and Post Recovery Response 360
General 360 Failure Modes, Effects, and Criticality Analysis (FMECA) and Operational Hazards Analysis (OHA) 361 Lightning Effects Hazard Analysis 361 Solid Rocket Motor and Motor Segment Data Requirements 362
Introduction 362 Preparation Instructions 363 1.Modifications to the Safety DATA PACKAGE (SDP) 402 HANDLING STRUCTURES INITIAL AND PERIODIC TEST REQUIREMENT FLOW PATH 402 HAZARD AREA CLASSIFICATION 406 VOLUME 6: GROUND AND LAUNCH PERSONNEL, EQUIPMENT, SYSTEMS, AND MATERIAL OPERATIONS SAFETY REQUIREMENTS 411 CHAPTER 1 INTRODUCTION 411 CHAPTER 1 INTRODUCTION 411 1.Applicability 411 Organization of the Volume 411 Compliance Documents 412 RESPONSIBILITIES AND AUTHORITIES 413 RESPONSIBILITIES AND AUTHORITIES 413 Payload Safety Working Group 413 Payload Project Responsibilities 415
Personnel Safety 418 Stopping Unsafe Operations 418
Ground Operations Plans 418 Test and Inspection Plans 419 Safety and Emergency Plans 419 Procedures 420 Range User Training Plan 421 Mishap Reporting 421 Safety For Return-to Earth Payloads or Sample Returns 421 GROUND OPERATIONS SAFETY REQUIREMENTS 423 GROUND OPERATIONS SAFETY REQUIREMENTS 423 Ground Operations Personnel Requirements 423 Hazardous Ground Operations General Requirements 425 Personal Protective Equipment 428 Fall Protection 429 Smoking Areas 430 Operating Restrictions Due to Adverse Weather 431 Operating Restrictions Due to High Winds 433 Facility Use 433 Hazardous Operation Support Requirements 435 MATERIAL HANDLING EQUIPMENT, CRANE AND HOIST, PERSONNEL PLATFORM, POWERED INDUSTRIAL TRUCK, AND ELEVATOR OPERATIONS 435 MATERIAL HANDLING EQUIPMENT, CRANE AND HOIST, PERSONNEL PLATFORM, POWERED INDUSTRIAL TRUCK, AND ELEVATOR OPERATIONS 435 Material Handling Equipment Operations 436 Crane and Hoist Operations 439 Personnel Work Platform Operations 446 Powered Industrial Trucks 448 Elevator Usage 449 ACOUSTIC HAZARD OPERATIONS 449 ACOUSTIC HAZARD OPERATIONS 449 Acoustic Hazard Operating Standards 449 Acoustic Hazard Operations Personnel Protection Requirements 449 Acoustic Operations 449 NON-IONIZING RADIATION OPERATIONS 450 NON-IONIZING RADIATION OPERATIONS 450 Non-Ionizing Radiation Operating Standards 450 Radio Frequency Procedures 450 RF Operations 450 Optical/Laser Operations 452
Hazardous Materials Operating Standards 454 Hazardous Materials Operations Personal Protective Equipment (PPE) 455 Hazardous Materials Procedures 455 Hazardous Materials Operations 455 Restrictions on the Use of Plastic Films, Foams, and Adhesive Tapes (PFAs) and other Static-Producing and Flammable Materials 456 Hazardous Commodity Lockers 457 Disposal of Contaminated Liquid Propellant, Gas, or Other Regulated Wastes 457 GROUND SUPPORT AND FLIGHT HARDWARE PRESSURE SYSTEMS OPERATIONS 458 GROUND SUPPORT AND FLIGHT HARDWARE PRESSURE SYSTEMS OPERATIONS 458 Pressure Systems Operating Standards 458 Pressure Systems Personnel Requirements 459 Pressure Systems Procedures 461 Pressure Systems Test, Inspection, and Maintenance Requirements 462 Pressure Systems Operating Requirements 464 RESERVED 474 RESERVED 474 ORDNANCE OPERATIONS 474 ORDNANCE OPERATIONS 474 Ordnance Operations Procedure Requirements 474 Ordnance Transportation, Receipt, and Storage 474 Ordnance Systems Grounding 477 Ordnance Operations 481 Explosive Ordnance Disposal 488 Ordnance Facilities Operations 488
Electrical Systems Operating Standards and Definitions 488 Electrical Systems Operations Personnel and Special Insulated Equipment 492 Electrical Systems Procedures 492 Electrical Equipment and Systems Test, Inspection, and Maintenance Requirements 493 Electrical Systems Operating Requirements 494 Battery Operations 496
Motor Vehicle Operating Standards 498 Motor Vehicle Operating Requirements 498
General 499 Convoy Operations Procedures 500 Convoy Operations Requirements 500 LAUNCH OPERATIONS 501 LAUNCH OPERATIONS 501 SOLID ROCKET MOTORS AND ROCKET, ROCKET MOTOR SEGMENTS, AND ROCKET MOTOR OPERATIONS 501 SOLID ROCKET MOTORS AND ROCKET, ROCKET MOTOR SEGMENTS, AND ROCKET MOTOR OPERATIONS 501 Solid Rocket Motors And Rocket Motor Segments Operations General Requirements 501 Solid Rocket Motor and Rocket Motor Segment Transportation 501 Solid Rocket Motor and Rocket Motor Segment Inspections 502 Solid Rocket Motor and Rocket Motor Segment Processing and Handling 503
Introduction 506 Preparation Instructions 507
Introduction 509 Preparation Instructions 510 Examples of Hazardous Procedures 515 Changes. 515 INDEX OF OPERATIONS/AREAS SAFETY PLANS 515 INDEX OF EXPLOSIVE (OPERATING AND AREA) SAFETY PLANS 517 MISCELLANEOUS SAFETY PLANS 518 ATTACHMENT 1 LAUNCH COMMIT CRITERIA 519 VOLUME 7: GLOSSARY OF REFERENCES AND SUPPORTING INFORMATION 520 VOLUME 1: POLICIES AND PROCEDURES
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