28-1.03A General
Reserved
28-1.03B Subgrade Preparation
Immediately before placing the base, verify that the subgrade to receive the base complies with the specified compaction and elevation tolerances and is:
1. Free of loose and extraneous material
2. Uniformly moist, but free of standing or flowing water
28-1.03C Placing
Place concrete base under section 40-1.03F(1) except the 3rd paragraph does not apply.
Spread, screed, shape, and consolidate concrete base under section 40-1.03F(4) or under section 40-1.03F(5) except where there are confined work areas. If authorized for confined work areas, you may:
1. Spread and shape concrete base using suitable powered finishing machines and supplement with hand work as necessary.
2. Consolidate the base using high-frequency internal vibrators within 15 minutes after depositing the base on the subgrade.
3. Vibrate such that adequate consolidation occurs across the full paving width. Do not use vibrators for extensive weight shifting of the concrete base.
Contraction joints must comply with section 40-1.03B(3).
28-1.04 PAYMENT
The payment quantity for any type of concrete base is the volume determined from the dimensions shown.
The payment quantity for asphaltic emulsion (concrete base) is determined from the gauge reading on the curing seal equipment.
28-2 LEAN CONCRETE BASES
28-2.01 GENERAL 28-2.01A Summary
Section 28-2 includes specifications for constructing lean concrete base.
28-2.01B Definitions
Reserved
28-2.01C Submittals 28-2.01C(1) General
Submit QC test data and QC test results within 24 hours of test completion.
At least 10 days before field qualification, submit:
1. Aggregate qualification test results
2. Proposed aggregate gradation
3. Mix design, including:
3.1. Proportions
3.2. Types and amounts of chemical admixtures
4. Optional notice of intent to produce LCB qualifying for a transverse contraction joint waiver under section 28-2.03D
28-2.01C(2) Field Qualification
For each field qualification test, submit 6 of the 12 cylinders within 24 to 72 hours after preparing them.
Submit field qualification data and test reports including:
1. Mixing date
2. Mixing equipment and procedures used
3. Batch volume in cubic yards, the minimum is 5 cu yd
4. Type and source of ingredients used
5. Age and strength from compression strength results
The test reports must be signed by the person in responsible charge of the laboratory performing the tests.
28-2.01D Quality Assurance 28-2.01D(1) General
The molds for compressive strength testing under ASTM C31 or ASTM C192 must be 6 by 12 inches.
If the aggregate gradation or sand equivalent test results comply with the contract compliance requirements but not the operating range requirements, you may continue placing LCB for the remainder of the work day. Do not place additional LCB until you demonstrate the LCB to be placed complies with the operating range requirements.
Field qualification tests and calculations must be performed by an ACI certified "Concrete Laboratory Technician, Grade I.
28-2.01D(3) Aggregate Qualification Testing
Qualify the aggregate for each proposed aggregate source and gradation. The qualification tests include (1) a sand equivalent and (2) an average 7-day compressive strength under ASTM C39 of 3 cylinders manufactured under ASTM C192.
For the compressive strength test, the cement content for each cylinder must be 300 lb/cu yd. The 7-day average compressive strength must be at least 610 psi. The cement must be Type II portland cement.
LCB must have from 3 to 4 percent air content during aggregate qualification testing.
28-2.01D(4) Field Qualification Testing
Before placing LCB, you must perform field qualification testing and obtain authorization for each mix design. Retest and obtain authorization for changes to the authorized mix designs.
Notify the Engineer at least 5 business days before field qualification. Perform the field qualification at the job site or an authorized location.
Field qualification testing includes tests for compressive strength, air content, and penetration or slump.
For compressive strength field qualification testing:
1. Prepare 12 cylinders under ASTM C31 from a single batch.
2. Perform 3 tests; each test consists of determining the average compressive strength of 2 cylinders at 7 days under ASTM C39. The average compressive strength for each test must be at least 530 psi
If you submitted a notice to produce LCB qualifying for a transverse contraction joint waiver, manufacture additional specimens and test the LCB for compressive strength at 3 days. Prepare the compressive strength cylinders under ASTM C31 at the same time using the same material and procedures as the 7-day compressive strength cylinders except do not submit 6 additional test cylinders. The average 3-day compressive strength for each test must be not more than 500 psi.
28-2.01D(5) Quality Control
Provide a testing laboratory to perform quality control tests. Maintain sampling and testing equipment in proper working condition.
Test the LCB under the test methods and at the locations and frequencies shown in the following table:
LCB Sampling Location and Testing Frequencies
|
Quality characteristic
|
Test method
|
Sampling location
|
Minimum sampling and testing frequency
|
Sand equivalent
|
ASTM D2419
|
Source
|
1 per 500 cubic yards but at least 1 per day of production
|
Aggregate gradation
|
ASTM C136
|
Air content
|
ASTM C231
|
Job site
|
Penetrationa
|
ASTM C360
|
Slumpa
|
ASTM C143
|
Compressive strength
|
ASTM C39 b
|
aTest for either penetration or slump
bPrepare cylinders under ASTM C31
|
The Department accepts LCB based on compliance with the requirements shown in the following table:
LCB Requirements for Acceptance
|
Quality characteristic
|
Test method
|
Requirement
|
Compressive strength (min, psi at 7 days)
|
ASTM C39 a
|
530 b
|
a Cylinders prepared under ASTM C31
b A compressive strength test represents up to (1) 1,000 cu yd or (2) 1 day's production if less than 1,000 cu yd.
|
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