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18-1.02 MATERIALS

18-1.02A General


A dust suppressant or a control binder must be either (1) miscible in water or (2) a material that is directly applied to the surface without mixing with water.

18-1.02B Dust Suppressants

18-1.02B(1) General


A dust suppressant must be one of the following:

1. Petroleum-based organic product

2. Nonpetroleum-based organic product

3. Hygroscopic product

4. Synthetic polymer emulsion

18-1.02B(2) Petroleum-Based Organic Products


A petroleum-based organic dust suppressant must be an asphalt emulsion, petroleum resin, base oil, mineral oil, or synthetic fluid.

An asphalt emulsion must be Grade SS1h.



A petroleum resin must comply with the requirements shown in the following table:

Petroleum Resin Requirements

Quality characteristic

Test method

Requirement

Residue (min, %)

ASTM D6934

60

pH

ASTM D1429

4.0–7.0

sp gr at 16 °C (min)

ASTM D1298

1.00

Kinematic visc at 25 °C (min, Saybolt Furol secondsa)

ASTM D2170

188

Flash point (min °C)

ASTM D92

205

Particle charge test

ASTM D7402

Positive

aUse ASTM D2161 to convert the mm2/s value to Saybolt Furol seconds

A base or mineral oil must comply with the requirements shown in the following table:

Base and Mineral Oils Requirements

Quality characteristic

Test method

Requirement

Base and mineral oil content (min, %)

--

75

sp gr at 16 °C (min)

ASTM D1298

0.85–0.90

Brookfield absolute visc at 20 °C (max, cP)

ASTM D2196

250

Flash point (min, °C)

ASTM D93

150

A synthetic fluid must comply with 40 CFR 35 and the requirements shown in the following table:

Synthetic Fluids Requirements

Quality characteristic

Test method

Requirement

Synthetic fluid content (min, %)

--

75

sp gr at 16 °C (min)

ASTM D1298

0.85–0.90

Brookfield absolute visc at 20 °C (max, cP)

ASTM D2196

250

Flash point (min, °C)

ASTM D93

140


18-1.02B(3) Nonpetroleum-Based Organic Products


A nonpetroleum-based organic dust suppressant must be lignosulfonate, plant oil, or tall oil pitch rosin.

A lignosulfonate must comply with the requirements shown in the following table:



Lignosulfonate Requirements

Quality characteristic

Test method

Requirement

Lignin sulfonate content ready to use (min, %)

ASTM D4900

25

Residue total solids content (min %)

ASTM D4903 or D2834

52

Lignin sulfonate content of residue (min, %)

--

50

Reducing sugars content of residue (min, %)

ASTM D5896 or D6406

25

pH

ASTM D1293

6.0–9.0

sp gr (min)

ASTM D1429

1.20

Brookfield absolute visc at 25 °C (max, cP)

ASTM D2196

1,000

A plant oil must comply with the requirements shown in the following table:

Plant Oil Requirements

Quality characteristic

Test method

Requirement

Residue active solids content (min, %)

ASTM D4903

50

sp gr (min)

ASTM D1429

0.93

Brookfield absolute visc 25 °C (cP)

ASTM D2196

50–200

Flash point (min, °C)

ASTM D93

288

A tall oil pitch rosin must comply with the requirements shown in the following table:

Tall Oil Pitch Rosin Requirements

Quality characteristic

Test method

Requirement

Rosin acid content (min, %)

ASTM D1240

10

Residue active solids content (min, %)

ASTM D2834

45

pH

ASTM D1293

3.0–9.0

sp gr (min)

ASTM D1429

1.00

Brookfield absolute visc at 25 °C (cP)

ASTM D2196

50–200


18-1.02B(4) Hygroscopic Products


A hygroscopic dust suppressant must be calcium chloride, calcium chloride flake, or magnesium chloride.

Calcium chloride must comply with the requirements shown in the following table:



Calcium Chloridea Requirements

Quality characteristic

Test method

Requirement

Calcium chloride content (%)

ASTM E449

28–42

Total magnesium chloride (max, %)

ASTM E449

6.0

Total alkali chlorides as sodium chloride (max, %)

ASTM E449

6.0

Calcium hydroxide content (max, %)

ASTM E449

0.2

pH with 5 percent solution

ASTM D1293

7.0–9.0

sp gr

ASTM D1429

1.28–1.44

aASTM D98 or AASHTO M144

Calcium chloride flake must comply with the requirements shown in the following table:

Calcium Chloride Flakea Requirements

Quality characteristic

Test method

Requirement

Calcium chloride content (min, %)

ASTM E449

75

Total magnesium as MgCl2 (max, %)

ASTM E449

6.0

Total alkali chlorides as sodium chloride (max, %)

ASTM E449

6.0

Calcium hydroxide content (max, %)

ASTM E449

0.2

pH with 5 percent solution

ASTM D1293

7.0–9.0

Gradation percent passing

ASTM C136




3/8–inch sieve

100

No. 4 sieve

80–100

No. 30 sieve

0–5

aASTM D98 or AASHTO M144

Magnesium chloride must comply with the requirements shown in the following table:

Magnesium Chloride Requirements

Quality characteristic

Test method

Requirement

Magnesium chloride content (%)

ASTM D4691 or ASTM D511a

28–33

Sulfate content as magnesium sulfate (max, %)

ASTM D4691a

4.0

Potassium content as potassium chloride (max, %)

ASTM E449

0.5

Sodium chloride content (max, %)

ASTM E449

1.0

pH with 5% solution

ASTM D1293

7.0–9.0

sp gr

ASTM D1429

1.31 ± 0.02

aYou may use another appropriate atomic absorption spectrophotometry method such as that in Standard Methods for the Examination of Water and Waste Water by APHA-AWWA-WPCF.


18-1.02B(5) Synthetic Polymer Emulsions


A synthetic polymer emulsion must comply with the requirements shown in the following table:

Synthetic Polymer Emulsion Requirements

Quality characteristic

Test method

Requirement

Residue active solids content (min, %)

ASTM D2834

40

pH

ASTM D1429

4.0–9.5

sp gr at 16 °C

ASTM D1298

1.00–1.15

Brookfield absolute visc (max, cP)

ASTM D2196

1,000

Polymer film tensile strength – dry (psi)

ASTM D412

500

Retained coagulum on no. 100 sieve (max, %)

ASTM D1417

0.1

Ash content (max, %)

ASTM D5040

2


18-1.02C Dust Control Binders


A dust control binder must comply with the specifications for a tackifier in section 21-2.02E except section 21-2.01 does not apply.

Fibers must comply with section 21-2.02D except section 21-2.01 does not apply.




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