DACIA, key player for Romania’s economy
by N. Peter Kramer*
Sightseeing inside the huge factory, going slow forwards in a little train; watching hundreds of people, most men but also many women, putting parts together on a long assembly line, till at the end where you see new cars (all types of Dacia, Logan, Sandero and Duster cars), it is fascinating. No robots in the DACIA industrial site in Mioveni (Romania) but over 15.000 employees; more than 30% of them are women, not only with tasks on the ‘working floor’ , you find them on every level in the organisation.
Dacia, the first Romanian car manufacturer was established in 1966. In 1999 Renault France purchased 51% of the company capital in the privatisation process of state owned companies. Renault currently holds 99,45% of Dacia stocks. In the meantime Dacia in Mioveni is the biggest car assembly plant in the Renault Group and Romania is the second country of the Renault world, after France.
Dacia, an international brand
Dacia’s objective is to manufacture a robust, reliable and accessible car range which is to meet Renault’s high quality standards. Dacia is the second brand of the Renault Group, contributing significantly to the improvement of Romania’s image worldwide. The Logan project was a national Romanian challenge, but Dacia proved that it had the potential of an international brand. Recognition came with Sandero and Duster models which hit the jackpot as soon as they were launched.
Dacia’s sales increased from 52.500 units in 2000 to nearly 350.000 in 2010. France and Germany are the two main export destinations with 110.000 and respectively 40.500 cars, followed by Italy, Spain and Turkey.
Dacia key player for Romania’s economy
Dacia represented 2.7% of Romania’s GDP in 2010. On the Mioveni industrial site there are 3 important entities.
The car assembly plant manufactures Dacia, Logan, Sandero and Duster cars. 90% of the plant production is exported. This plant is also manufacturing parts for other Renault’s plants which assemble Dacia cars.
The mechanical and chassis plant manufactures engines, gearboxes, transfer modules, front and rear axles and powertrain frames. These products are delivered to Dacia assembly plant and to other plants within the Renault-Nissan Alliance. There is also an aluminium smelting unit, the biggest in the Renault group.
The logistics direction is in charge with the transport of cars and parts. The direction exports sets of parts to plants within the Renault Group where Dacia, Logan, Sandero and Duster cars are assembled, in Russia, Morocco, Columbia, India, Iran, Brazil and South Africa.
Renault manufacturing system
Renault invested in the Mioveni plant more than €1.5 billion in the period 2000-2010. But these investments made to enlarge and modernise the industrial system would not have been enough without a new and modern production system. Improvement in the industrial performance of the Dacia site was possible only after the introduction of the Renault Manufacturing System (SPR), a very modern one in the car industry worldwide.
The system, based on standardisation of the work benches, of methods and operations, essentially contributed to the increase of the productivity of Dacia factory, to improvement of the quality level, and of the working conditions. Ergonomics of the work benches and environmental parameters were ameliorated.
Dacia’s mission on safety, quality and environment
Health and safety for all employees, risk prevention and improvement of ergonomics are priorities for Dacia. Dacia’s health and safety policy follows the line set by the policies of the Renault Group. Quality policy is generated by Renault’s positioning as the most cost effective car maker in Europe. The main objective is to satisfy clients via irreproachable product and service quality. Dacia’s impact on the environment is similar to that of the Renault plants in Western Europe. During the last ten years Dacia invested €22 million for environmental protection.
The Dacia plant in Mioveni is a success in many perspectives and it is keeping the EU standards up. The French – Romanian carmakers cooperation is a very good example of what is possible when you have a common language…
*EBR’s Editor-in-Chief, N. Peter Kramer, visited the Dacia plant in Mioveni, Romania when attending the 49th Annual Congress of the Association of European Journalists (AEJ) in Bucharest (November 10-13, 2011). Dacia sponsored generously the AEJ Congress.
Share with your friends: |