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MISCELLANEOUS PRECAST CONCRETE PRODUCTS
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- FINAL ACCEPTANCE PROCEDURE
- METHODS OF DOCUMENTATION OF ACCEPTANCE: CERTIFIED ACCEPTANCE PROCEDURE
- ARKANSAS HIGHWAY AND TRANSPORTATION DEPARTMENT CERTIFICATION ACCEPTANCE PROCEDURE FOR MISCELLANEOUS PRECAST CONCRETE PRODUCTS
- CERTIFICATION ACCEPTANCE PROCEDURE
- CERTIFICATION ACCEPTANCE PROCEDURE(continued)
- ARKANSAS HIGHWAY AND TRANSPORTATION DEPARTMENT FINAL INSPECTION PROCEDURE FOR MISCELLANEOUS PRECAST CONCRETE PRODUCTS
- FINAL INSPECTION PROCEDURE
- FINAL INSPECTION PROCEDURE (continued)
- BITUMEN/BUTYL RUBBER GASKET
- Method of Documentation of Acceptance
- Zinc Coated (Galvanized) Culverts and Underdrains (AASHTO M36, M218)
- Precoated Galvanized Culverts and Underdrains (AASHTO M245, M246)
- Bituminous Coated Corrugated Metal Culvert Pipe (AASHTO M36, M218, M190) See Zinc Coated (Galvanized)
- Procedure Agreement for the Acceptance of Metal Pipe Culvert
- Polyethylene Pipe (AASHTO M 294, Type S)
- METHOD OF APPROVAL FOR MANUFACTURERS TO BE ADDED TO THE QUALIFIED PRODUCTS LIST (QPL)
MISCELLANEOUS PRECAST CONCRETE PRODUCTS CERTIFIED ACCEPTANCE PROCEDURE: Eagle Vault Co. Ruston, LA. Hanson Pipe and Products, Inc. Como, MS. & Grand Prairie, TX IMC-WIlbert Parsons, KS. (Division of Suhor Industries) Peterson Concrete North Little Rock, AR. Peterson Concrete, Inc. Russellville, AR. Rose Concrete Products, Inc. Scott City, MO Scurlock Industries Fayetteville, AR. Jonesboro, AR. Springfield, MO. Vanguard Precast Corp. Topeka, KS. / Oldcastle Precast, Inc.
West Memphis, AR Hattiesburg, Jackson, MS Miscellaneous precast concrete products include precast concrete flared end sections, curtain walls, cattle passes, underdrain outlet protectors, drop inlets, junction boxes, and pull boxes. METHODS OF DOCUMENTATION OF ACCEPTANCE: CERTIFIED ACCEPTANCE PROCEDURE: Accepted for use on Department projects based on a Certificate of Delivery furnished by the manufacturer to the Resident Engineer. Each piece shall bear a cast date and identification number. The Resident Engineer shall check the condition of the precast products delivered and also verify the products delivered. FINAL ACCEPTANCE PROCEDURE: Accepted for use on Department projects based on an inspection by authorized AHTD personnel and a Certificate of Delivery furnished by the manufacturer to the Resident Engineer. Each piece shall bear a cast date and an identification number and shall be stamped by an AHTD inspector or represented by an approved test report from the Materials Division. PROCEDURE AGREEMENT: The above listed manufacturers have agreed to the requirements for certification and inspection according to one of the following two (2) procedures. 07/2008 QPL 606.022 Page 2
CERTIFICATION ACCEPTANCE PROCEDURE FOR MISCELLANEOUS PRECAST CONCRETE PRODUCTS The following outlines the procedure to provide quality control of miscellaneous precast concrete products to assure they meet Arkansas Highway and Transportation Department specifications. This procedure is applicable to precast concrete flared end sections, curtain walls, cattle passes, underdrain outlet protectors, drop inlets, junction boxes, and pull boxes. CERTIFICATION ACCEPTANCE PROCEDURE Qualification of precast concrete manufacturers is based on a plant inspection prior to casting operations to determine their capability of producing a uniform product in compliance with AHTD Standard Specifications, Design Drawings, and other referenced specifications. Items covered in this inspection will include materials storage, scales, batch plants, casting forms, testing facilities, and quality control. The manufacturer shall have a Quality Control program whereby representative samples of raw materials (cement, aggregates, reinforcement) are tested and/or reviewed for conformity to specifications. In addition, quality control tests (slump, compressive strength, and gradations, as applicable) shall be conducted by the manufacturer during casting operations. Quality control tests shall be conducted in accordance with the AHTD Manual of Field Sampling and Testing Procedures. The frequency of quality control tests shall be one (1) set of tests per lot (20 units) or portion thereof for each type product. If the mix design for a product changes during the weekly time period or within a lot of 20 units, each mix shall require separate quality control tests. Records of materials used in the manufacture of precast units and quality control tests shall be maintained by the manufacturer. The State shall reserve the right to review records for compliance with AHTD and referenced specifications and to reject any non-conforming units. Miscellaneous precast items furnished in accordance with the Certification Acceptance Procedure shall not be shipped nor incorporated into the job until all testing has been completed. Copies of the manufacturer's record shall be provided to the Engineer upon request. The state shall reserve the right to observe all manufacturing processes and conduct random quality assurance tests to determine compliance. If deemed necessary, drilled cores shall be taken at the direction of the Engineer to verify the compressive strength. All precast units manufactured for use on AHTD projects under this procedure shall be legibly marked with the cast date and a distinct identification number. The manufacturer shall furnish a Certificate of Delivery for each shipment, stating that the listed products conform to AHTD Specifications and other referenced specifications. It shall also state that the products are being furnished in accordance with the Certification Acceptance Procedure. The information on the Certificate of Delivery shall include the state job number (or state purchase order number), consignee, destination, sizes, class, lengths, number of pieces, cast date, identification number, and plant of origin. One copy of the Certificate of Delivery and shipping papers shall be furnished to the Resident Engineer.
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CERTIFICATION ACCEPTANCE PROCEDURE(continued) When miscellaneous precast concrete products are shipped to a third party and then supplied to a Contractor for a Department project, a copy of the manufacturer’s Certificate of Delivery shall be furnished to the Resident Engineer. All iron and steel material used on Department projects must be in compliance with "Buy America" requirements and the Department's "Standard Specifications for Highway Construction", Subsection 106.01. This means all manufacturing processes of the iron or steel in a product(i.e., smelting/remelting, and any subsequent process which alters the steel material's physical form or shape or changes its chemical composition) must occur within the United States to be considered of domestic origin. This includes processes such as rolling, extruding, machining, bending, grinding, drilling, and applying coatings. The use of pig iron or processed, pelletized, and reduced iron ore manufactured outside of the United States is permitted in the domestic manufacturing process for steel and/or iron materials. All steel mill test reports will contain a statement certifying that all manufacturing processes for the steel occurred in the United States. Each supplier/fabricator of an intermediate product will also certify that the product complies with "Buy America" requirements. Failure of the Manufacturer to comply with this procedure may be considered sufficient reason to terminate this agreement. In the event this agreement is terminated, approval of miscellaneous precast concrete products will be by Final Inspection Procedure. We elect to use the Certification Acceptance Procedure. All products produced under this agreement and delivered to the Arkansas Highway and Transportation Department will conform to AHTD Specifications and other referenced specifications. Company Name /Plant Location :____________________________________________ Signature :____________________________ Date: ___________________________ Typed/Printed Name: ____________________________ Telephone No.: ______________ Fax No.: ______________ Email Address: ______________________
Typed/Printed Name: ____________________________ Telephone No.: ________ Fax No.: ________ Email Address: ______________________
07/2008 QPL 606.022 Page 4
Precast units shall be visually inspected and tested at the manufacturing plant, storage yard, or at the jobsite, as directed by the Engineer. All precast units manufactured for use on AHTD projects under this procedure shall be legibly marked with the cast date and a distinct identification number. Sampling and testing of raw materials (cement, aggregates, reinforcement, water) and quality control tests (slump, compressive strength) shall be conducted, as directed by the Engineer, in accordance with the AHTD Manual of Field Sampling and Testing Procedures. At the discretion of the Engineer, drilled cores shall be taken at a frequency of one core per 10 units per precast product per size or portion thereof. Cores shall be taken and tested at no cost to the Department. Testing of drilled cores shall be by an approved independent testing laboratory, by the manufacturer and witnessed by the Department, or by the Department, if deemed appropriate by the Engineer. The state shall reserve the right to observe all manufacturing processes. All iron and steel material used on Department projects must be in compliance with "Buy America" requirements and the Department's "Standard Specifications for Highway Construction", Subsection 106.01. This means all manufacturing processes of the iron or steel in a product(i.e., smelting/remelting, and any subsequent process which alters the steel material's physical form or shape or changes its chemical composition) must occur within the United States to be considered of domestic origin. This includes processes such as rolling, extruding, machining, bending, grinding, drilling, and applying coatings. All steel mill test reports will contain a statement certifying that all manufacturing processes for the steel occurred in the United States. Each supplier/fabricator of an intermediate product will also certify that the product complies with "Buy America" requirements.
07/2008 QPL 606.022 Page 5
We elect to use the Final Inspection Procedure Company Name /Plant Location :____________________________________________
Typed/Printed Name: ____________________________ Telephone No.: ________ Fax No.: ________ Email Address: ______________________
Company Name /Plant Location :____________________________________________ Signature :____________________________ Date: ___________________________ Typed/Printed Name: ____________________________ Telephone No.: ______________ Fax No.: _____________ Email Address: ______________________ 07/2008 QPL 606.023 BITUMEN/BUTYL RUBBER GASKET PRODUCT MANUFACTURER Bidco C-56 Bidco Sealants, Inc. St. Joe Drive & Lewis St. P.O. Box M Flat River, MO 63601
Conseal CS-102B P.O. Box 176 Conseal CS-202 New Carlisle, OH 45344 Evergrip 990 Martin Asphalt Co. (Only Lots dated on or (formerly Gulf States Asphalt Co. ) after 8/31/99) Three Riverway, Suite 400 Houston, TX 77056 BUTYL-NEK Henry Sealant Division RAM-NEK 1277 Boyles Street Houston, TX 77020 Method of Documentation of Acceptance: By brand and manufacturer. Procedure for Approval: Products meeting the requirements of AASHTO M 198 must be submitted to the Materials Division. Materials submitted for testing shall be accompanied by a MSDS, actual lot/batch certified analysis, and product literature. This product literature should include, as a minimum, such items as: installation procedures, weather restrictions to use, primer requirements, etc. After approval for inclusion in the Qualified Products List, samples will be taken at random from shipments. Non-conformance of any material may be cause for the product to be removed from the Qualified Products List. 707/2008 QPL 606.024
The following pipe fabricators currently have on file a letter of agreement with the Arkansas State Highway and Transportation Department to furnish fabricated pipe in accordance with applicable specifications. Hanson Pipe and Products, Inc. Little Rock, AR (Office/Distribution) Como, MS (Plant) W. Memphis, AR (Office/Distribution) Contech Const. Products Inc. Enid, OK Greenville, MS (Plant) N. Little Rock, AR Office/Distribution) Shakopee, MN (Plant-FES) Sulfur Springs, TX (Plant) Taylor, TX (Plant) Topeka, KS (Plant) Walnut Ridge, AR (Plant) Dub Ross Company Oklahoma City, OK (Plant-FES) J & J Drainage Products Co. Hutchinson, KS (Plant-FES) J & J Metal Products Co. Paola, KS (Plant-FES) Thompson Culvert Company Sikeston, MO (Plant) Wilson Culverts, Inc. Elkhart, Texas (Plant) The following steel sheet manufacturers are qualified to furnish sheet metal to the various pipe fabricators in the fabrication of metal culvert pipe to be used on AHTD projects. Qualified Brand Designations are also listed:
AK Steel AK Steel Bethlehem Steel Corp. Bethlehem Weirton Steel Corp. Weirkote Steel Dynamics, Inc. SDI Steel Dynamics United States Steel Corp. U.S.S. WCI Steel, Inc. WCI Steel, Inc. Wheeling-Pittsburgh Wheeling-Pittsburgh Worthington Steel WS Worthington Steel
707/2008 QPL 606.024 Page 2
Inland Steel Company Inland Blac-Klad Wheeling-Pittsburgh Steel Co. Plasticote (Trenchcoat) WCI Steel, Inc. WCI Steel, Inc. (Trenchcoat) Aluminum-Coated (Type 2) Culverts and Underdrains (AASHTO M36, M218, M274) AK Steel AK Steel Aluminized T 2 Wheeling-Pittsburgh Wheeling-Pittsburgh Aluminized T 2
Prequalification of sheet manufacturers is based on a Certificate of Analysis and Guarantee approved by the Materials Division. METHOD OF DOCUMENTATION OF ACCEPTANCE: A Certificate of Compliance shall be furnished by the pipe fabricator for each shipment. Information on the certificate shall include the state job number (or state purchase order number), consignee, size and length of pipe, sheet manufacturer or brand, and heat numbers from which the pipe was fabricated and a signed statement of certification in accord with procedure agreement, and manufacturing plant and location. In addition, the Resident Engineer shall check the pipe delivered for workmanship, condition of pipe and thickness of coating on bituminous coated culvert pipe. Coupons for shipments of bituminous coated culvert pipe are not required. 07/2008 QPL 606.024 Page 3
Metal pipe culvert, flared end sections (FES), and safety end sections (SES) will be accepted by the Arkansas Highway and Transportation Department based on the fabricator's certification that the product meets all the requirements of the applicable Department specifications under the following the conditions: 1. All iron and steel material used on Department projects must be in compliance with "Buy America" requirements and the Department's "Standard Specifications for Highway Construction", Subsection 106.01. This means all manufacturing processes of the iron or steel in a product(i.e., smelting/remelting, and any subsequent process which alters the steel material's physical form or shape or changes its chemical composition) must occur within the United States to be considered of domestic origin. This includes processes such as rolling, extruding, machining, bending, grinding, drilling, and applying coatings. The use of pig iron or processed, pelletized, and reduced iron ore manufactured outside of the United States is permitted in the domestic manufacturing process for steel and/or iron materials. All steel mill test reports will contain a statement certifying that all manufacturing processes for the steel occurred in the United States. Each supplier/fabricator of an intermediate product will also certify that the product complies with "Buy America" requirements. 2. A Certificate of Compliance shall be furnished by the pipe fabricator for each shipment. The Certificate of Compliance furnished shall be as specified in AASHTO M 36, Section 14 or AASHTO M 245, Section 14, stating that representative samples of the listed materials have been tested and that the test results conform to the applicable requirements. Information on the certificate shall also include the state job number (or state purchase order number), consignee, size and length of pipe, sheet manufacturer or brand, type of metallic coating, heat numbers from which the pipe was fabricated, and manufacturing plant and location. Certificates of Compliance may be in the form of the proper certified statement on a cover letter or shipping papers. 3. One copy of the Certificate of Compliance shall be furnished to the Resident Engineer. 4. Test results shall be maintained by the sheet manufacturer and be made available as provided in Section 9 of AASHTO M 218, Section 8 of AASHTO M 246 or Section 9 of AASHTO M 274, or Section 11 of AASHTO M 289. The pipe manufacturer shall maintain copies of the certified mill test reports for sheet metal used on pipe furnished to AHTD projects. These shall be reviewed for conformance with the referenced specifications, including an acceptable statement of domestic origin. 07/2008 QPL 606.024 Page 4
7. Failure of a pipe fabricator to comply with certification procedures will be considered sufficient reason to discontinue the acceptance of fabricated pipe from his plant. Acceptance of pipe culvert by this method is subject to withdrawal for failure to comply with the above requirements. Please acknowledge agreement to the above requirements by signing and returning a copy of this letter for our producer files. Company Name /Plant Location :____________________________________________ Signature :____________________________ Date: ___________________________ Typed/Printed Name: ____________________________ Telephone No.: ______________ Fax No.: _____________ Email Address: ______________________ 07/2008 QPL 606.025 Polyethylene Pipe(AASHTO M 294, Type S) ADS/Hancor or ADS/Hancor (formerlyAdvanced (formerlyAdvanced Drainage Systems, Inc.) Drainage Systems, Inc.) 210 Metro park Blvd. 205 Apache Drive Ennis, TX. 75119 Jackson, MS. 39272 800-733-6591 888-371-0678 ADS/Hancor or ADS/Hancor (formerly Hancor, Inc. ) (formerly Hancor, Inc. ) P.O. Box 1047 P.O. Box 271 12370 Jackson, Tr 172 801 Hickey Street Findlay, OH. 45835 Yoakum, TX. 77555 Quality Culvert, Inc. Springfield Plastics P.O. Box 435 7300 W. State Route 104 25726 County Road 561 Auburn, IL 62615 Astatula, FL. 34705-0435 800-252-3361 352-343-8488 METHOD OF DOCUMENTATION OF ACCEPTANCE: By manufacturer’s Certificate of Delivery in accordance with the Certification Agreement. All pipe shall be clearly marked at intervals of no more than 3.5 m (11.5 ft.) with the manufacturer’s name or trademark, pipe nominal size, AASHTO M 294, manufacturing plant’s designation code, and date of manufacture or an approved code. Fittings shall be marked with the AASHTO M 294 and the manufacturer’s identification symbol. METHOD OF APPROVAL FOR MANUFACTURERS TO BE ADDED TO THE QUALIFIED PRODUCTS LIST (QPL): Listed manufacturers must agree to the requirements for certification as listed in the following pages. Failure to follow the Certification Agreement and/or failing test results of random samples will be cause for removing a manufacturer from this QPL. 07/2008 QPL 606.025 Page 2
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