Training plan automobile mechanic



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Date19.05.2018
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COOPERATIVE EDUCATION 120

TRAINING PLAN

AUTOMOBILE MECHANIC
OUTLINE:
Manual work/skills involved in repairs and maintenance of motorized vehicles.

Tasks

Performed Performed Observed

alone with help

  1. Servicing

  • Perform engine power flush










  • Perform oil and filter change










  • Assist in component removal










  • Trace fluid leaks










  • Remove, inspect and replace air cleaner










  • Participate in pre-delivery inspections










  • Assist in the removal and installation of gas tanks










  • Wash and wax vehicles










  • Install accessories such as mirrors, radios, etc.










  • Perform chassis lubrication










  • Winterize vehicles; lube job, anti-freeze, tires












  1. Electrical Systems

  • Clean and inspect parts










  • Inspect interior and exterior lighting of vehicles; repair and maintain










  • Maintaining and repairing heating systems; water hoses, cooling systems, air conditioning, fan belts










  • Clean, test and replace spark plugs










  • Inspect distributor caps, rotors, plug wires










  • Repair or replace alternators and generators



















  • Test electrical circuits










  • Recharge and replace batteries, cables and battery boxes










  • Clean and add water to battery










  • Perform final idles and fuel mixture adjustments










  • Adjust ignition timing










  • Check computer fault codes










  • Check sensor valves










Tasks

Performed Performed Observed

alone with help

  1. Tires, Brakes and Alignments

  • Install tires to rims










  • Balance rotate and install tires to vehicles



















  • Perform oil pressure tests










  • Repair tire air leaks










  • Assist with front end alignment and 4 wheel alignment










  • Replace and repair brakes; brake shoes, lines and hoses, wheel cylinders, hand brake linkages










  • Adjust, inspect and pack wheel bearing and seals










  • Inspect and turn brake drums and rotors










  • Bleed brakes










  • Repair or replace disc brakes, hydraulic lines, fittings and control valves



















  • Repair or replace rear suspension systems










  • Replace struts












  1. Transmission and Steering

  • Clean and visually inspect the transmission










  • Adjust linkage from engine to transmission










  • Diagnose, replace or adjust modulators










  • Install automatic transmissions and cooling systems










  • Replace seals, gaskets and switches










  • Replace power steering pumps and hoses










  • Replace belts, set tensions and steering gear assemblies










  • Check power steering fluid










  • Lubricate steering boxes and linkages












  1. Engine and Power Train Maintenance and Repair

  • Wire brush valves to remove carbon build-up



















  • Remove and replace rocker cover










  • Install rings on pistons and oil pans










  • Assist with removal and replacement of clutch, transmission, differential and engine










  • Remove and replace cranking motors










  • Perform general tune-up procedures










  • Change automatic transmission fluid and filters










  • Replacements; universal joints, gaskets and seals, pinion seal, pilot bearings, speedometers, etc.



















  • Engine replacements; valves, timing gears, sprockets, covers, chains, belts, rings, pistons, mufflers, flywheels, camshafts and bearings










  • Disassemble engines to inspect, replace and overhaul











Tasks

Performed Performed Observed

alone with help

  1. General Shop Duties










  • Pick up and deliver parts










  • Move vehicles in and out of shop










  • Assist in drive tests










  • Deliver vehicles to customers










  • Organize mechanic’s tools










  • Understand and assist in certifications










  • Shop housekeeping; sweeping, cleaning, emptying cans and ashtrays, maintaining inventory control



















  • Preparing evaluation reports on different areas to repair










  • Plan and layout jobs










  • Service accessory units










  • Participate in staff meetings












  1. Additional Tasks















































Equipment Used:

Related positions:

Hydraulic jacks and lifts

Transmission Mechanic

Battery tester

Industrial Truck Mechanic

Spark plug cleaner

Aircraft Mechanic

Drill press

Farm/Heavy Equipment Mechanic

Valve grinder

Small Engine Repair

Electric welder

Motorcycle Mechanic

Timing light

Elevator Mechanic

Brake drum light

Maintenance Mechanic

Diagnostic machine

Tune-up Specialist

Tire machine

Muffler Mechanic

Power and hand tools




Booster cables




Jack stands




Chain hoists




Transmission lifts









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