Guidance for the inventory of polybrominated diphenyl ethers (pbdes) listed under the Stockholm Convention on Persistent Organic Pollutants


Production of commercial PBDE mixtures and HBB



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2.2Production of commercial PBDE mixtures and HBB


C-PentaBDE was produced in Israel, Japan, the United States and the European Union (EU), and possibly China (UNEP, 2006a, 2010b). Production in the EU ceased in 1997. It is assumed that since the late 1990s POP-PBDEs were mainly produced in the United States and production ended in 2004.5

C-OctaBDE was produced in the Netherlands, France, the United States, Japan, United Kingdom and Israel. Production stopped in the EU, United States and the Pacific Rim in 2004, and there is no information indicating that it is being produced in developing countries (Annex 3; BSEF 2007).

The compilation of PBDE production data prepared for the POPs Reviewing Committee (POPRC) of the Stockholm Convention estimated the total production of all PBDEs from 1970 to 2005 as between 1.3 million and 1.5 million tonnes (UNEP, 2010a). The total amounts of c-PentaBDE and c-OctaBDE used in the world were estimated at around 100,000 tonnes each. The production of c-DecaBDE,6 which is not listed, was estimated at over 1.1 million tonnes until 2005 (see table 2-3). While the production of POPs c-PentaBDE and c-OctaBDE ended in 2004, the production of DecaBDE continues.


Table 2: Estimated total production of PBDE commercial mixtures, 1970-2005

Commercial mixture

Tonnes

c-PentaBDE

91,000 to 105,000

c-OctaBDE

102,700 to 118,500

c-DecaBDE

1,100,000 to 1,250,000

Source: UNEP, 2010a; derived from Schenker et al., 2008 and Li et al., 2010

Approximately 5,400 tonnes of HBB were produced in the US from 1970 to 1976. Available information suggests that production and use of HBB ceased in most, if not all, countries in the 1970s. It is possible, however, that HBB is still being produced in developing countries or in countries with economies in transition.


2.3Former uses of POP-PBDEs


The main manufacturing sectors that have used POP-PBDEs are as follows:

  • Organobromine industry;

  • Electrical and electronics industry;

  • Transport industry;

  • Furniture industry;

  • Textiles and carpet industry;

  • Construction industry;

  • Recycling industry;


2.3.1Former uses of c-PentaBDE


It is considered that between 90% and 95% of the use of c-PentaBDE was for the treatment of polyurethane (PUR) foam. These foams were mainly used in automotive and upholstery applications. Minor uses included textiles, printed circuit boards, insulation foam, cable sheets, conveyer belts, lacquers and possibly drilling oils (UNEP, 2007). The total amount of c-PentaBDE used for these minor uses is estimated to account for 5% or less of the total usage (SFT, 2009; UNEP, 2010b). Alcock et al. (2003) estimated that 85,000 tonnes of c-PentaBDE were used overall in the United States and the remaining 15,000 tonnes in Europe. There may have been production and use in Asia but reliable data are not available.

An approximate distribution of global c-PentaBDE use of 36% in transport, 60% in furniture and a 4% residual in other articles is considered to be reasonable and is generally consistent with the analytical data for different waste streams (UNEP, 2010b). Table 2-4 summarizes the former uses of c-PentaBDE in various materials and applications.

Table 2: Former uses of c-PentaPBDE in polymers/resins, the applications and articles

Materials/polymers/resins

Applications

Articles

Polyurethane (PUR)

Cushioning materials, packaging, padding, construction

Furniture, transportation,

sound insulation,

packaging, padding panels, rigid PUR foam construction


Textiles

Coatings

Back coatings and impregnation for carpets, automotive seating, furniture in homes and official buildings, aircraft, underground

Epoxy resins

Circuit boards, protective coatings

Computers, ship interiors, electronic parts

Rubber

Transportation

Conveyor belts, foamed pipes for insulation

Polyvinylchloride (PVC)

Cable sheets


Wires, cables, floor mats, industrial sheets

Unsaturated (Thermoset) polyesters (UPE)

Circuit boards, coatings

Electrical equipment, coatings for chemical processing plants mouldings, military and marine applications: construction panels

Paints/lacquers

Coatings

Marine and industry lacquers for protection of containers

Hydraulic oils

Drilling oils, hydraulic fluids

Off shore, coal mining

Source: UNEP 2009

The average content of c-PentaBDE in PUR foam is reported to be around 3-5% (wt %) for upholstery, cushions, mattresses, and carpet padding (ENVIRON, 2003; UNEP, 2010a; see table 2-5) used in particular in countries with flammability standards for these applications (e.g. United States, United Kingdom). PUR foam in the transport sector might have been used in lower concentrations for applications like seats or arms/head rests at 0.5-1 wt % (Ludeka, 2011). Considering the approximately 100,000 tonnes of c-PentaBDE and a use of 4% in PUR foam, the historic production of c-PentaBDE treated foam can be conservatively estimated to be approximately 2.5 million tonnes. This number might have been significantly higher considering that a major application (PUR foam in transport in the United States) used c-PentaBDE at a lower level. Furthermore, recycling of contaminated PUR foam mixed together with non-impacted PUR foam led to increased total quantities of POP-PBDEs-contaminated PUR foam materials.

Table 2: Usage of pentaPBDE in PUR foam

PUR foam density/use area

PentaBDE in Polymer (wt %)

a19 kg/m3

5.45

a24 kg/m3

4.30

a29 kg/m3

2.77

bPUR foam in (US) transport (seating, head/arm rest)

0.5-1

bolded carpet padding

2-5

blamination to headliner fabric

Up to 15

Source: aCambell, 2010; bLudeka, 2011

2.3.2Former uses of c-OctaBDE


The main former use of c-OctaBDE was in acrylonitrile-butadiene-styrene (ABS) polymers, accounting for about 95% of c-OctaBDE supplied in the EU. The treated ABS was mainly used for housings/casings of electrical and electronic equipment (EEE), particularly for cathode ray tube (CRT) housings and office equipment such as copying machines and business printers.7 Other minor uses were high impact polystyrene (HIPS), polybutylene terephthalate (PBT), and polyamide polymers. Although the majority of these polymers were used in electronics, there was also some use in the transport sector.

Other minor uses found in literature include nylon, low density polyethylene, polycarbonate, phenolformaldehyde resins, unsaturated polyesters, adhesives and coatings (UNEP, 2010a, 2010b). Table 2-6 summarizes the former uses of c-OctaBDE in various materials and applications.

Typical concentrations in the major applications were between 12 wt % and 18 wt %, with approximately 100,000 tonnes of c-OctaBDE at an application rate of 15 wt %. The primary treated polymers can be estimated at approximately 800,000 tonnes. Considering the recycling of c-OctaBDE in new plastic products (secondary contamination), the total quantity of impacted plastics is likely to be considerably higher than this.

Table 2: Former uses of c-OctaBDE in polymers/materials, the applications and products (ESWI 2011)



Polymers/materials

Application

Articles

Acrylnitrile-Butadiene-Styrene (ABS)

Polymer casings/parts in electric and electronic appliances

Computer- and TV casings (CRTs); office equipment; (other electronic equipment)

High Impact Polystyrene (HIPS)

Polymer casings/parts in electric and electronic appliances

Computer- and TV casings (CRTs); office equipment

Cold-resistant layer

Refrigerator

Polybutylen-Terephtalate (PBT)

Polymer casings

Electronic appliances

Transport sector

Connectors in vehicles

Household

Iron

Polyamide-Polymers

Textiles

Furniture

Construction

Pipes and plastic foil




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