Sl No
|
Functional Requirement
|
Priority
|
Availability
|
Remarks
|
01
|
Preparation of equipment master register for all Equipments
|
C
|
|
|
02
|
Preparation of daily checks/parameters list
|
C
|
|
|
03
|
Record breakdown maintenance of machinery
|
C
|
|
|
04
|
Spares/inventory installed during breakdown maintenance
|
E
|
|
|
05
|
Manpower attended on breakdown of equipment, time, date of completion total breakdown hours etc
|
E
|
|
|
06
|
Preparation of Preventive maintenance schedules- weekly/fortnightly/quarterly
/monthly/half yearly/annual
|
C
|
|
|
07
|
Spares incurred and cost for preventive maintenance
|
E
|
|
|
08
|
History record of all breakdown events of machinery/equipment
|
E
|
|
|
09
|
Segregation of major/minor breakdowns occurred in all plant/machinery
|
E
|
|
|
10
|
Periodicity and recurrence of breakdown of all equipment
|
E
|
|
|
11
|
Root- cause analysis of breakdown in all equipment
|
C
|
|
|
12
|
Maintenance costing as per asset wise during its life span
|
E
|
|
|
| Floating Crafts |
|
|
|
13
|
Recording of Daily Inspection of main engine, aux engines, aux equipments
|
E
|
|
|
14
|
Recording of all parameters as per date and time
|
E
|
|
|
15
|
Recording O.E.M recommended maintenance schedules as per running hours
|
E
|
|
|
16
|
Providing alerts on O.E.M maintenance schedules
|
E
|
|
|
17
|
Recording of main engine crank and fly wheel deflection as per benchmarks/standards
|
E
|
|
|
18
|
Recording of Fire and safety checks like checking of foam tanks, monitors etc as per laid down procedure
|
E
|
|
|
18
|
Providing alerts on Fire and safety checks like checking of foam tanks, monitors etc
|
E
|
|
|
18
|
Recording of crisis management checks like emergency steering functionality, life raft etc as per laid down procedure
|
E
|
|
|
18
|
Providing alerts on crisis management checks like emergency steering functionality, life raft etc
|
E
|
|
|
19
|
Surface maintenance of all crafts like grid blasting, painting, chipping etc
|
E
|
|
|
|
Reporting of maintenance over due equipmentwise
|
E
|
|
|
|
Recording of all maintenance activities carriedout
|
C
|
|
|
20
|
Checking of all Electrical panels, motor insulation, generator healthiness and other parameters
|
E
|
|
|
21
|
Checking of electronic schottel propulsion system and steering controls
|
E
|
|
|
22
|
Checking of all wireless communication systems healthiness
|
E
|
|
|
| Plant-OHC |
|
|
|
23
|
Carrying of daily inspection of conveyor system like Belts and joints, belt scraping, Idlers and hooks, line shafts etc
|
D
|
|
|
24
|
Carrying of daily checks of LS coupling, foundation bolts etc
|
D
|
|
|
25
|
Inspection of Chutes, structural damages etc
|
D
|
|
|
26
|
Inspection of Water sprinkling system
|
D
|
|
|
27
|
Carrying out of preventive maintenance of of tipplers
-Checking of shaft coupling
-main shaft bearings and packing
-Compensation RAMS and bell crank level
-Application of compound
_spill plate pivots and roller lubrication
|
E
|
|
|
28
|
Carrying out and recording of all pulley, bearing checks
|
E
|
|
|
29
|
Daily checks of Thyristor controlled electronic drives and PLC panels healthiness and general cleaning
|
D
|
|
|
30
|
Carrying out of Tension meters checks of all conveyors
|
D
|
|
|
31
|
Checking daily all electronic bellwethers for its functionality
|
D
|
|
|
32
|
Checking of Electronic systems like level gauges, Metal detectors etc
|
D
|
|
|
33
|
Periodical Maintenance of Electrical systems
Transformers checks like oil level, oil temp and terminal connections etc
|
E
|
|
|
34
|
Preventive maintenance of all electrical panel like winch, auxiliary relay, DOL etc and recording
|
E
|
|
|
35
|
Preventive Maintenance of all H.T Motors checks like cleaning, blower fan testing, termination, insulation etc and recording
|
E
|
|
|
|
|
|
|
|
| ELL- Cranes |
|
|
|
36
|
Preventive maintenance Carrying out of maintenance in Wharf cranes mechanical checks & recording like
-wire ropes
-Grabs
-pedastal bearings
-Slew ring bearing
-A-Frame,luff gear box etc
|
E
|
|
|
37
|
Preventive Carrying out of electrical maintenance/ checks and recording like
-Emegency pushbutton, peer and lower limits, safe load indicators, tacho feed back signals, cable terminations, radious indicators etc
|
E
|
|
|
38
|
Preventive Maintence checklist of mechnical system in Wharf cranes and recording like
-Gear box foundation and bolt tightning,noise in gear boxes, rail clamp lubrication, CRD couter wiight guide chain drive roller guide,rope guards,hinge pins and pulleys etc
|
E
|
|
|
39
|
Preventive Maintenance of Electrical systems in ELL cranes
_Tightening of all power cables and control panels
-General lighting
-Travel,slew,hold,close lubrication or motor bearings abd brakes thrusters etc
|
E
|
|
|
40
|
Carrying out of preventive maintence of mechanical system in ELL cranes
Long Travel Drives
Gear Boxes with coupling
Rail Clamps Hold / Close Drives:
Gear Boxes with couplings
Rope Drums with pedestals
Wire ropes Luffing Motion:
Gear Boxes with couplings.
Auto lubrication system
Hinge Assembly Slewing Motion:
Gear Boxes
Coupling / Slip-clutch
Pinion Slew Bearing, General Lubrication Hook Block Assembly, Sheave Assembly.
|
E
|
|
|
41
|
Preventive maintenance of electrical system in ELL cranes
CRD Slipring unit
Centre collector column
Protective panel (MCCBS & Line contactors)
Hold drives
MCCBs/Line Contactors
Electronic Cards
Thyristors/Other components
Motor
Resistance Boxes
Limit Switches
Brake Thrusters
All control connections tightening
CLOSE DRIVES
a) MCCBs/Line Contactors
Electronic Cards
Thyristors/Other components
Motor
Resistance Boxes
Limit Switches
Brake Thrusters
All control connections tightening
LUFF DRIVES
MCCBs/Line Contactors
Electronic Cards
Thyristors/Other components
Motor
Resistance Boxes
Limit Switches
Brake Thrusters
All control connections tightening
SLEW DRIVES
MCCBs/Line Contactors
Electronic Cards
Thyristors/Other components
Motor
Resistance Boxes
Limit Switches
Brake Thrusters
All control connections tightening
LONG TRAVEL DRIVES
MCCBs/Line Contactors
Electronic Cards
Thyristor /Other components
Motor
Resistance Boxes
Limit Switches
Brake Thrusters
All control connections tightening
|
E
|
|
|
