Technological directions
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Technologies oil recovery, gas, gas-condensate, helium and other gases.
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Technologies of extraction, preparation, processing, transport, use of passing oil gas and liquefied natural gas.
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The equipment for prospecting works, technologies of carrying out of new kinds of seismic prospecting, program complexes for increase of accuracy of forecasts.
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The new equipment for drilling of chinks. New technologies, materials, reagents for drilling and building of chinks.
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The new pump equipment for the oil recovery, new, power effective installations for extraction and transport of oil, gas, multiphase systems.
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New technologies, reagents, the equipment, mathematical algorithms of hydro-rupture of a layer.
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New technologies, reagents, the equipment, mathematical algorithms of processes of an intensification of oil recovery, gas and gas condensate.
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The equipment for research of chinks.
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New technologies, reagents, the equipment, mathematical algorithms of processes of increase of oil recovery factor of a layer.
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New technologies, reagents, the equipment, mathematical algorithms of processes of working out and oil recovery and gas on a shelf.
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Extraction of hydrocarbons from nonconventional sources (Bazhenov formation, very heavy crude oil, slate and coal gas, gas hydrate).
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Use of hydrocarbon gases in aircraft and transport
The short description of prospective problems and the basic results of creation of a technological platform
As a result of functioning ТП will be developed and introduced:
- Technologies oil recovery, gas, gas condensate, helium and other gases.
- Technologies of extraction, preparation, processing, transport, use of passing oil gas and liquefied natural gas.
- The equipment for prospecting works, technologies of carrying out of new kinds of seismic prospecting, program complexes for increase of accuracy of forecasts.
- The new equipment for drilling of chinks. New technologies, materials, reagents for drilling and building of chinks.
- The new pump equipment for the oil recovery, new, power effective installations for extraction and transport of oil, gas, multiphase systems.
- New technologies, reagents, the equipment, mathematical algorithms of hydro-rupture of a layer.
- New technologies, reagents, the equipment, mathematical algorithms of processes of an intensification of oil recovery, gas and gas condensate.
- The equipment for research of chinks.
- New technologies, reagents, the equipment, mathematical algorithms of processes of increase of oil recovery factor of a layer.
- New technologies, reagents, the equipment, mathematical algorithms of processes of working out and oil recovery and gas on a shelf.
- Extraction of hydrocarbons from nonconventional sources (Bazhenov formation, very heavy crude oil, slate and coal gas, gas hydrate).
- Use of hydrocarbon gases in aircraft and transport.
The short description of the markets and economy sectors on which influence of the technologies developed within the limits of a technological platform is supposed
The market of technologies developed within the limits of technological platforms are the thermal power station enterprises, oil and gas service on objects of the Russian Federation, the CIS countries, the developing countries, the developed countries.
24. Deep Conversion of Hydrocarbon Resources (DCHR)
1. Description of Technological Platform (TP)
Deep Conversion of Hydrocarbon Resources (DCHR)
2. Technological Platform coordinator
ОАО VNIPIneft
3. List of main companies and organizations engaged in origination of the Technological Platform
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Higher School of Economics
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Rusnano State Corporation
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Institute of Problems of Chemical Physics of the Russian Academy of Sciences (IPCP RAS)
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Institute of Petrochemical Synthesis, RAS (Moscow)
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Institute of Catalysis, Siberian Branch (SB) RAS (Novosibirsk)
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Institute of Hydrocarbons Processing, SB RAS (Omsk)
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N. S. Kurnakov Institute of General and Inorganic Chemistry, RAS
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Institute of Petroleum Refining and Petrochemistry of the Republic of Bashkortostan
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Institute of Organic Chemistry, RAS (Moscow)
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Institute of Organic Chemistry, SB RAS (Novosibirsk)
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Institute of Economics and Industrial Engineering, SB RAS
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Siberian Federal University
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Gubkin Russian State University of Oil and Gas
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St. Petersburg State Polytechnical University
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Novosibirsk State University (Novosibirsk)
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Faculty of Chemistry, Moscow State University (MSU)
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Faculty of Physical Chemistry, MSU
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Oil and Gas Center of MSU
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Lomonosov Moscow State Academy of Fine Chemical Technology (MITHT)
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Mendeleyev University of Chemical Technology of Russia
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A.E. Arbuzov Institute of Organic and Physical Chemistry
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Kazan Scientific Center of RAS
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Kazan State University
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Irkutsk State Technical University
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Kazan State Technological University
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National Research Tomsk Polytechnic University
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University of Manchester
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Southern Federal University
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Far Eastern Federal University
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Institute of Chemistry and Chemical Technology, SB RAS
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Moscow State University of Technology and Management
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Ukhta State Technical University
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Ufa State Petroleum Technological University
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TGU (Tomsk)
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TGTU (Tomsk)
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ОАО VNIIUS
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ОАО VNIPIneft
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ОАО GrozNII
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ОАО Gazprom - ОАО Sibur Holding
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ОАО Gazprom - ОАО Gazpromneft - Omsk Refinery
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ОАО Gazprom - ОАО Gazpromneft - ОАО Moscow Refinery
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ОАО Rosneft - ОАО Novokuybyshevsk Refinery
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ОАО Rosneft - ООО Novokuybyshevsk Catalyst Plant
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ОАО Rosneft - ОАО Angarsk Petrochemical Company
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ОАО Rosneft - ОАО Angarsk Catalyst & Organic Synthesis Plant
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NК ТNК-ВР
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ОАО Tatneft
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ОАО Bashneft
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ТАIF-NК
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ОАО ELINP
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ГК Titan (Omsk)
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ОАО EFKO
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ОАО Tobolskneftekhim
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ОАО Acron
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ZАО Kuybyshevazot
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ОАО Togliattiazot
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ОАО Sayanskkhimplast
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ОАО Kaustik
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ОАО Plastkard (Volgograd)
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ООО Saratovorgsintez
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ООО NIAP-Katalizator (Novomoskovsk)
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ООО VAMIK
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ОАО Lukoil
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ОАО Katalizator
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ООО Branan
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ООО NIOST
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ОАО VNII NP
4. Brief description of assigned tasks and main results of the Technological Platform origination
The Technological Platform goal is concentration of intellectual assets, financial resources and administrative facilities aimed at arrangement of conditions for technological modernization and significant competitiveness rise in the areas of oil refining and gas processing, petrochemical and organic synthesis industry through prompt introduction of advanced and, among other things, “breakthrough” processes and technologies for refining various kinds of carbon-bearing feedstock (hydrocarbon resources), developing high-tech innovation-focused plants of full-cycle production.
The Technological Platform tasks are as follows:
Short-term tasks
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Formation of mechanisms of TP DCHR functioning.
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Foresight in the area of deep conversion of hydrocarbon resources.
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Development and start of pilot-mode implementation of a Strategic Research Program (hereinafter SRP), which shall provide deciding medium- and long-term priorities in carrying-out of research and development, formation of scientific-production cooperation mechanisms.
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Development and start of pilot-mode implementation of a Program for Introduction of Advanced Technologies (hereinafter PIAT) in the area of deep conversion of hydrocarbon resources to define various mechanisms and sources of funding, commitments of Technological Platform participants.
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Development and start of pilot-mode implementation of training programs.
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Elaboration of proposals with a view to improvement of regulation in the scientific technological and innovation field.
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Medium-term tasks
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Support of TP DCHR organization enhancement.
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Implementation of SRP. Origination of competitive technologies in the area of deep conversion of hydrocarbon resources. Buildup of engineering and pilot infrastructure to provide carrying-out of applied research and development.
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Implementation of PIAT. Introduction of most promising new technologies in the area of deep conversion of hydrocarbon resources.
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Implementation of training programs. Enhancement of staff potential in the area of deep conversion of hydrocarbon resources and support of scientific & educational centers.
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Updating of proposals with a view to improvement of regulation in the scientific technological and innovation area.
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Long-term tasks
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Buildup of a complex of new technologies for deep conversion of hydrocarbon resources in order to launch output of high-tech products.
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Comprehensive modernization of chemical, oil-refining and petrochemical facilities for the purpose of transition of oil-refining and petrochemical industry to an essentially new state-of-the-art.
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Strengthening of competitive positions of Russian products in domestic and foreign markets.
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Results of the Technological Platform origination
Short-term results
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Provision of communication infrastructure to consolidate interests of a wide circle of concerned parties.
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Foresight into scientific and technological advancement in the area of deep conversion of hydrocarbon resources.
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SRP, which provides deciding medium- and long-term priorities in carrying-out of research and development, building of scientific-production cooperation mechanisms.
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PIAT in the area of deep conversion of hydrocarbon resources to define mechanisms and sources of funding, commitments of Technological Platform participants.
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Training programs in the area of deep conversion of hydrocarbon resources.
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Package of proposals with a view to improvement of regulation in the scientific technological and innovation field.
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Medium-term results
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Efficient mechanisms of scientific-production cooperation among scientific, applied, design organizations, business community in the area of origination of new processes and catalysts for oil refining, petrochemical and organic synthesis to provide engagement of public and private funding sources.
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Efficient models of public private partnership in the area of origination of new processes for oil & gas chemistry, petrochemical and industrial organic synthesis, development and production of new catalysts with regard to opinions of all concerned parties: state, industry, science community, regulatory authorities, users, and consumers and dissemination of expertise.
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Engineering and pilot infrastructure for development of new processes, making, testing and production of up-to-date catalysts of oil refining and petrochemistry both for existing processes of refining of carbon-bearing feedstock and for brand new, “breakthrough” processes (including stat-of-the-art basis of pilot and experimental plants to test processes and catalysts, demonstration plants for proposed processes, semi-commercial catalyst production lines).
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Mechanism of stocking a portfolio of projects most topical for the industry and formation of scientific-production chains suitable for project implementation, deciding possible consortiums to resolve strategic issues most important for the industry.
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Long-term results
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Competitive domestic technologies in the area of deep conversion of hydrocarbon resources to develop output of high-tech products.
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Revamped and new production facilities based on elaborated technologies in the area of deep conversion of hydrocarbon resources.
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Significant rise in domestic market share of high-quality chemical and petrochemical deep-conversion products made by Russian manufacturers.
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Significant rise in export of petrochemical and refined petroleum products with a high added value.
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5. Brief description of markets and economy sectors that are supposed to be influenced by technologies developed within the scope of Technological Platform
Economy sectors supposed to be influenced by technologies developed within the scope of Technological Platform are as follows:
- Oil refining and motor fuel production (primary and secondary oil refining, production of feedstock for petrochemistry and motor fuels). The world’s total volume of primary market comes to about 5.8 billion t of crude primary refining; with about 1.4 billion t of deeper conversion aimed at production of fuels and feedstock for petrochemistry; about 2.2 billion t of hydro-upgrading, about 800 million t of gasoline production. Russia’s oil refining capacity is about 236 million t per annum. The gasoline market is about 35 million t., diesel market, 69 million t. With regard to adopted process regulations, the vast majority of fuels produced cannot be used and shall be considered as feedstock for production of ecological fuels.
- Chemical processing of natural and associated gases. Worldwide, 5% of natural gas is used to obtain products (110 billion m3 per annum). Staple product of the industry is methanol with output over 45 million t. In Russia, only 1.5% of produced gas is used in oil & gas chemistry. To date, the main part of gas chemical processing is accounted for by recovery of hydrogen, ammonia (nitrogen industry), carbamide and, to a lesser extent, methanol. The nitrogen industry comprises about 25% products of the country’s entire chemical industry.
- Petrochemical synthesis industry (petrochemistry (output of petrochemical products)). Primary is production of feedstock for petrochemistry: ethylene, propylene, higher olefins, aromatic monomers, etc. Based on them, a wide range of product groups is being obtained that can be considered as TP target markets. Russia plays minor role in the world’s output of petrochemical products (its share in ethylene production is 2.6%), though country’s demand for such products is grate and increases with GDP rise.
- Industry of polymers and polymeric materials. Worldwide, it is one of the most advanced industries. In Russia, it accounts for 35% of the country’s entire chemical complex.
- Branch of industrial organic synthesis. This branch uses petrochemical products to fabricate end products of higher process stages, such as detergents, lube oil components, plasticizers, solvents, chemicals for agriculture, etc. In Russia, this industry accounts for about 8%.
- Related industries and, first of all, catalyst industry. It includes production of catalysts for all above-mentioned processes. For oil refining alone, the total output of catalysts is about 400 thousand t (which amounts to over 3.5 billion USD) and will near 450 thousand t in 2015. Catalysts for chemical processes are produced at the rate of about 200 thousand t annually.
Introduction of the results will lead to development of new technologies and growth of demand in such sectors of the economy as construction, machine building and to elaboration of production control systems.
Introduction of new technologies will make it possible to apply their results in other sectors, such as energy, pharmaceutics, fine organic synthesis.
6. Information on expected lines of cooperation with foreign companies and organizations
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Netherlands Organization for Applied Scientific Research (TNO) is an organization established specially for performing its activity in this field in cooperation with scientific organizations of the Netherlands and European companies. Within the framework of the technological platform activity a collaboration with TNO is intended to develop and implement an innovation process for chemical processing of associated gas to produce an analogue of straight-run gasoline and natural gas conversion into olefins.
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Chevron Lummus Global is one of the leading engineering companies in oil-refining. Collaboration with this company is connected with developing a new process for heavy petroleum residue conversion using engineering knowledge of the company.
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