Ponnusamy Chinnappan, B. Engg (Mechanical).,Cswip 1;mot cl IV

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Ponnusamy Chinnappan, B. Engg (Mechanical).,CSWIP 3.1;MOT CL IV

Chinnashippan@yahoo.com,blk 502A,#08-20,Woodlands DR 14 ,SINGAPORE 731502,



Equipment Receiving, Preservation, Installation ,FAT/SAT, Inspection/Commissioning of offshore vessel construction projects of JACK UP RIGS, FPSO,TURRET,FPU,SEMISUBMERSIBLE and MARINE SHIPS Operational/Manufacturing Machinery & Piping /control & Monitoring Yard and Vendor Teams training / Lead Auditor / OSHOS 18001/ISO 9001Internal Audits
Career Objective

Mechanical Engineer having sailing and Mechanical & HVAC Equipment Inspection & Commissioning Experience in Oil & Gas projects for FPSO, Jack Up Rigs, semi sub, FPU , heavy lift barge, oil Tanker with Quality and Safety back ground and a strong desire to perform exceptionally good in Mechanical and Piping Commissioning Related Activities.

Professional Summary
Highly Professional as Mechanical Equipment Specialist with 25 Years’ project ,Sailing and International Experience In Singapore Liaise with International Oil Companies such as Gulf Drilling International, Aramco, Petrobras, Santa Fe, Atwood, BP etc in Oil & Gas Industry with proven record of Achieving Excellent Inspection and Commissioning Performance adding Value to the bottom line of Overall business excellence .


Qualification and Core Competencies

Mechanical Completion ,Punch Clearance Pre Commissioning and Commissioning,Equipment Alignment, Dimensional Control, Equipment Preservation, Equipment Installation Inspection ,Test Memo review, Welding Cswip 3.1,Lead Auditing ,ISO 9001,Boseit,Internal Audits in Inspection , Pipping Material, NDT, Testing, Test Packing and final Documentation, Occupational Safety and Environmental control(Safety Officer Course)Fire Safety Manager, shipyard Safety Supervisor course, Shipyard Safety Induction, Advance Fire Fighting ,Survival at sea, first aid at Sea,Risk Management,Boseit.


Educational Qualification

  • Bachelor Of Engineering (Mechanical ),Anna University -1981

  • Post Graduate Diploma in Business Management


  • CSWIP 3.1

  • Lead Auditor

  • OSHOAS 18001

  • MOT Cl IV

  • Shipyard supervisors safety Course

  • Safety Officer Course

  • Fire Safety Manager Course

  • Boseit

Duties & Responsibilities

  • Plan,Codinate ,Witness and/or verify all Mechanical / Piping system completion activities performed by the Construction Contractor including approval of punch lists.

  • Execute all Mechanical / piping pre-commissioning, commissioning and start-up activities for assigned sub-systems. attending walk-downs from construction to commissioning and from commissioning to operations and formally agreeing and categorizing punch-list items.

  • Lead and organise the vendor support required for the mechanical rotating equipment packages and other utility packaged skids on assigned systems.

  • Take a lead / system owner role in the commissioning of systems/subsystems assigned in accordance with the commissioning procedures and commissioning and start-up schedule, co-ordinating the various disciplines, and ensuring all disciplines reach assigned targets as per system completion schedule.

  • Direct the work performed by subcontract labour and technicians under their control.

  • Assist Vendor servicemen with their commissioning activities.

  • Raise site materials requests (SMR's), technical queries (TQ's) field instructions (FI's) for activities where necessary and livening up notices (LUN's) where required for energizing.

  • Compile relevant documentation to support handover and acceptance of systems to Operations Group.

  • Ensure that the mechanical & piping content of the dossiers is accurate and complete before they are accepted from construction and before they are submitted to operations department.

Experience on FPSO

Commissioning of Below system as per Project Technical Spect,Approved Commissioning Procedure and Comply with Class Such as ABS,DNV ,BV Etc ,MORPOL,SOLAS

  • Gas Turbines & Supportive SystemsBoilers,Heat ExchangersMain Seperator.Commissioning of Water Seperator,Water Injections nd Sea water Treatment

  • Sea Water Filteration Systems

  • HP & LP Flare System

  • Various pumps in Top side and Marine Systems

  • Produced Water Treatment ,Electro Chlronation,Air Compressor,Hot Oil System and Seal Gas Condition

  • Gas ompression,Gas De Hydration,Gas Injection and Gas Export Systems

  • Chemical Insjection System

  • Turret Moving Systems

  • Mooring & Winch Systems

  • Fuel & Oil Gas Compressors

  • Gas Turbine & Supporting Systems

  • HVAC System with Chiller,AHU,Mechanical Ventilation Fans,Cold Room & Refrigeration Systems


  • Commissioning of Below system as per Project Technical Spect,Approved Commissioning Procedure and Comply with Class Such as ABS,DNV ,BV Etc ,MORPOL,SOLAS

  • Main Generator

  • Emergency GeneratorLSA items such as Life Boat ,Life Raft ,Work boat,sprinkler systems,CO2 Systems,Water Mist etc

  • F.O Purifier,F.O.System,Bilge System,Water Ballast & Stripping System,Bilge System ,Sewage Treatment Plant, F.W & Sea water Hydrophore system,

  • Various Pumps

  • Mud Pump & Tanks

  • Air Compressors

  • BOP & BOP Hoist

  • Rotary Table

  • Diverter

  • Iron Rogh Neck

  • Top Drive

  • Drill Floor HPU

  • Derrick Items

  • Degasser,Desilter

  • Shale Shaker

  • Cat Head

  • Driller Control Cabin Equipments

  • Drill floor Skidding

  • Cantilever Skidding

  • HVAC System AHU,Chiller,air balancing,water balancing and Mechanical Ventilation fans and Louvers

  • Water Tight Doors

  • Drop Object Survey

  • Jack up trial

  • Inclination Test

  • Endurance Test

  • Sea Drial

  • DP Drial

  • Ensure & Verify the HVAC works are carried out at site in Compliance with the Project Specification, Approved Drawing and International Standards of ASHRAE, SMACNA, and NEPA 90,96,91 Codes

  • Receive,Preserve and Install the HVAC eqipments .

  • Commissioning of AHU ,Chillers,Compressors ,CHW Pumps ,FCU,ACU

  • Commissioning of Refrigeration and Cold Room system of Fish/Mutton Room,Veg Room and Dry Store

  • Commissioning of Mechanical Ventilations,Louvres,Sand Filters and Fire& Fire Dampers

  • Commissioning of LQ Aircon Systems,Air balancing and Water Balancing

  • Setting of Cut in/cut out temperatures in the Compressors.

  • Commissioning Galley Hood Ducting & Co2 Fire Activation Systems

Projects & clients Worked













Skills & Experience

  • Graduate in Mechanical Engineering & Marine Engineer cert

  • Extensive years experience of working in field based Construction/Commissioning environment in the Oil & Gas industry.

  • Good knowledge of Machinery pipework

  • Good team player

  • Good Communication Skills in both written and spoken English.

  • Computer literate

  • Working onboard/ site environment


Mechanical Technician (Client side )


Apr 2016 to May 2016
Final Documentation of the for Piping Top side and Marine System for the Project T10, Modec as the client through Plenary Project Solution


Mechanical and HAVC Inspection & Commissioning Supervior - Client side

Jack Up Rig Construction Project

Gulf Drilling International

Dec 2011 to Feb 2016
Review Mechanical Equipment and HVAC Construction Drawing, ITP, and Test Memo, Receive the Equipment as per Contractual Requirement, Store& Preserve the Equipment and Carry Out the Pre Commissioning & Commissioning Hand over the rig to the Operation team with the final Documentation
Key Accomplishments
Pre commissioning Check list is implanted and insist the Yard to follow up and the project is completed before the scheduled time.

Piping Commissioning Supervisor(Client Side )


Feb 2011 to Nov 2011
Responsible and Implementing Line Check , welding, NDT, hydro test, chemical Cleaning, flushing, re instatement, test pack and Piping System commissioning and Final Documentation Activities.
Key Accomplishments
Implement permit to work system for pressure test and install the name tag which will identify the contractors working in that area for traceability in case of emergency or accident.


HVAC - MECHANICAL Completion & Commissioning Inspector(Client Side)

OSPREY Semi sub Drilling Rig

Atwood Oceanic’s

Aug 2010 to Feb 2011
Review Construction Drawing, test memo and Carried out Routing, welding, fabrication Inspection on board, yard and sub-contractor workshops as per approved drawing and project specifications.
Key Accomplishments
Carry out the air balancing test at nights and lunch times where there is a closed accommodation condition.

Mechanical & HVAC Commissioning Supervisor (Client Side)

Heavy lift BargeProject

Saudi Aramco

Apr 2009 to Aug 2010
Equipment receiving inspection,attend FAT/SAT Inspections and Commissionin

for Generators,Jackup fixation system,deck cranes,Eventilation fans,AHU ,Galley Hood,Fire Damper

Supply and Exhaust Louvers etc.
Key Accomplishments

Short list the Punch lists of Construction of Equipment installation and other disciplines as A ( Can not

carry out the commississioning without clearing ) and B can do commissioning but to be cleared before

delivery) and thus expedite the commissioning


QHS Co ordinator

Atlas Offshore Engineering

July 2008 to March 2009
Respnsible for Supervising all worksite of rig/fpso/semi sub etc vessals to ensure the Quality and Safety

is implmented in the project.Continuosly improve the Qulaity of the Inspection,commissioning and

construction works onboard and workshops.Ensure that the Safety is not compromised by

commissioning or sonstruction activities at any time.

Key Accomplishment
All personnel working in the company is trained,motivated and encourged for safe and quality works

and obtained the ISO 9001 Certification .


Mechanical & Piping Commissioning Inspector (Client Side)

Jack up Rig Al Zubarah,


Jan 2007 to June 2008
Incharge of All Piping & Machinery Equipment Receiving,storage & preservation,spool fabrication

,Installation,Commissioning Activities .

Control and Monitor Mechanical and Piping Activities
Key Accomplishment
Prepare progress report of the equipment installation by giving % of weightage to the

receiving,installaing,inspection and give the readiness of the system for commissioning.


Engineering Inspector,

Campbell & Associates

Feb 2006 to Jan 2007
Worked as Enginering Inspector for Mechanical ,Piping and Structural disciplines for

exxonmobil,bp,jp kenney,woodside companies.Did FAT,Plate

& Pipe material,testing valves,internal Auditand third party surveillance check and safety matters

various international Clients such as Worley parson,Wood side,conoco philips,JP Kenny etc in

Singapore,Malaysia and Indonesia
Key Accomplishments

Did JSA(Job Safety Analaysis) on the Clad Teck at Batam to get certified safe place to work.


Mechanical Surveyor(Client Side)

FPU Project


Feb 2005 to Feb 2006

As Mechanical Surveyor working with Petrobras client side looking after Installation and commissioning of Mechanical equipments viz HVAC,Heavy Load ballast pumps,water lift pumps,HPU,Ballat system Solinoid Valve operation systems,sea water and fresh water systems,Sewage treatment plants etc for the project P 52 ,a FPU vessel built in Keppel Fells,Singapore.

QA & Commissioning Engineer , Jurong Shipyard

Projects :Petrobras P 54 FPSO


June 2002 to Feb 2005
Cordinate Quality inspections and Commissioning on various Equipments installation and Commissioning.Making work procedures,liaising with Client Personnel and Yard Top Management for Quality & Safety issues,carry out first Party Internal Auditing, second party Vendor Auditing and Supplier Quality Assurance, assisting Lead auditors during Third party surveillance audits, Organising and administering daily inspection activities, NCR resolutions.

Key Accomplishment

Perform Internal Quality and Safety Auditor for the Project Santa fe and achieve million man hour with Zero Accident


HSE Engineer

Atlantis Shipyard

Nov 99 June 2002
Amend safety awareness in the Yard to the requirement of the Ministry of Man

Power ,Singapore Government Laws, rules and regulation by Inspection, Meeting

and Auditings.

Implement permit to work system,in the New Construction and Repair ships to the satisfaction of Owners from world class ship companies viz like Stolt Tankers,PIL,Ocean Tankers,Shipping Corporation of India PteLtd, Maresk, and made the fatal accident Zero.


Maintenance /Commissioning Engineer

Atlantis Shipyard shipyard

May 96 Nov 99
Commissioning of Marine Equipments onboard the New Build and Repair ships and Maintanence of

the Floating Dock . Preparation of Harbour Trials and Sea Trials for the Various equipments, Review

and Approval of Quality Plan, Inspection and Test Plan, NDE Procedures, WPS, PQR, WPQT, Heat

Treatment Practices, Organising daily Inspection activities, Interaction with Client and Contractors,

Witnessing of Inspection activities, UT, MT, PT, welder performance test, flushing, hydro test etc.

Review and Approval of final dossier and Final Certification.

Sailing as Marine Engineer 3rd engineer officer

SCI,Holbud ship Management(UK)

Mar 91 – June 95
Perform Sea watch ooking after Main Engine(Sulzer 6 RD, Sulzer 9RND, MAN, Pielstic and BHP p

to 20,000) and Generators,Compressors ,Pumps,Heat Exchangers ,Purifiers and Pumps and other

Running Marine Machineries onboard the ship and Carry out the Preventive and

Breakdown Maintenace

Personal Particulars:

Father’s Name : Ponnusamy

Date of Birth : 02- 06- 56

Citizenship : Singaporean

Singapore Passport Number : E 5705671 N (Validity 4/1/21)

Martial Status : Married

Language Known : English, Tamil and Hindi

Driving License : Class 3 (Singapore) & International License

Salary expected : Negotiable

Availability : 1 Week

Misc.: Hard working and self-motivated.

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