The engine and related systems shall meet all applicable emission and engine design guidelines and standards.
The exhaust pipe shall be of sufficient height to prevent exhaust gases and waste heat from discoloring or causing heat deformation to the bus. The entire exhaust system shall be adequately shielded to prevent heat damage to any bus component, including the exhaust after treatment compartment area. The exhaust outlet shall be designed to minimize rain, snow or water generated from high-pressure washing systems from entering into the exhaust pipe and causing damage to the after treatment.
Exhaust gases and waste heat shall be discharged from the roadside rear corner of the roof.
Exhaust gases and waste heat shall be discharged from the street-side under-rear bumper.
Exhaust After treatment
An exhaust after treatment system will be provided to ensure compliance to all applicable EPA regulations in effect.
Diesel Exhaust Fluid Injection
If required by the engine manufacturer to meet NOx level requirements specified by EPA, a DEF injection system will be provided. The DEF system will minimally include a tank, an injector, a pump, an ECM and a selective catalytic converter. The tanks shall be designed to store DEF in the operating environment described in the “Operating Environment” section.
The DEF filler shall accommodate a standard nozzle. The nozzle shall automatically shut off when the tank is essentially full. The DEF filler cap shall be a screw-on cap and located curbside.
The DEF filler shall accommodate a nozzle that forms a locked and sealed connection during the refueling process to eliminate spills. DEF shall not be allowed to flow into the tank unless the nozzle has been properly coupled, locked and sealed to the filler. With the nozzle open, DEF shall enter the tank at a fill rate of not less than 5 gal per minute without causing the nozzle to shut off before the tank is 85 percent full. The nozzle shall automatically shut off when the tank is essentially 85 percent full. Once disconnected, fluid shall not be allowed to flow through the nozzle at any time. The filler cap shall be installed on the receiver.
The DEF fluid lines shall be designed to prevent the DEF from freezing. The DEF injection system shall not be damaged from a cold soak at 10 °F.
The DEF fluid lines shall be designed with heated lines for temperatures up to -20 °F.
An audible signal shall indicate when the tank is essentially full.
Particulate After treatment
If required by the engine manufacturer to meet particulate level requirements specified by EPA, a particulate trap will be provided. The particulate trap shall regenerate itself automatically if it senses clogging. Regeneration cycles and conditions will be defined by the engine manufacturer.
The structure of the bus shall be designed to withstand the transit service conditions typical of an urban or intercity duty cycle throughout its service life. The vehicle structural frame shall be designed to operate with minimal maintenance throughout the 12-year design operating profile. The design operating profile specified by the Agency shall be considered for this purpose.
Prior to acceptance of first bus, the vehicle must have completed any FTA-required Altoona testing. Any items that required repeated repairs or replacement must undergo the corrective action with supporting test and analysis. A report clearly describing and explaining the failures and corrective actions taken to ensure that any and all such failures will not occur shall be submitted to the Agency.
If available, the Altoona Test Report shall be provided to the Agency with the Proposal submittal. If not available, then the report shall be provided prior to first acceptance of bus.
Altoona Test Report Provided to Agency Prior to Start of Bus Production
Prior to the start of any bus manufacturing or assembly processes, the structure of the proposed bus model shall have undergone appropriate structural testing and/or analysis, including the complete regimen of FTA-required Altoona tests. Prior to assembly of the first bus, the OEM shall provide the Agency with a completed report of Altoona testing for the proposed bus model, along with a plan of corrective action to address deficiencies, breakdowns and other issues identified during Altoona testing. The bus model tested shall match the bus model proposed for procurement, including structure, axles and drivetrain. Base model and partial Altoona test reports are acceptable when the combination of these tests adequately represents the proposed bus model.
The structure of the bus shall have undergone appropriate structural testing and/or analysis. At minimum, appropriate structural testing and analysis shall include Altoona testing or finite element analysis (FEA).
Detailed Structural Analysis
The structure of the proposed bus model shall have undergone structural testing prior to assembly of the first bus. The OEM shall provide the Agency with completed reports of other structural tests as specified by the Agency.
The bus, loaded to GVWR and under static conditions, shall not exhibit deflection or deformation that impairs the operation of the steering mechanism, doors, windows, passenger escape mechanisms or service doors. Static conditions shall include the vehicle at rest with any one wheel or dual set of wheels on a 6 in. curb or in a 6 in. deep hole.