I. DEVELOPMENT OF GENERAL SKILLS AND CONCEPTS
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1. DEVELOPMENT OF GENERAL SKILLS AND CONCEPTS - The Student:
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Shop safety practice and test
Environmental, health, safety regulations
Identification of hand tools
Use of hand tools and equipment
Measurements and math concepts
Body component identification (handout)
Introduction to M.S.D.S.
Introduction to I-CAR
Use of catalog and estimating guides
Read and understand estimates
Computer estimates
Protection of vehicles during repairs
Organization and cleanliness of work area
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55
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5
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Passed shop safety test 100%
Complies with environmental, health and safety regulations or guidelines
Demonstrates correct hand tool and equipment usage
Correctly identifies hand tools
Demonstrates the use of M.S.D.S.
Applies measurements and math concepts
Is familiar with I-CAR requirements
Is familiar with auto body physics and chemistry
Demonstrates ability to use catalog and estimating guides
2. THEORY- The Student Meets required 85% score on written and/or oral tests
Identifies construction parts of an automobile body and chassis
B. Analyzes the damage to an automobile
C. Identifies the tools used to repair a damaged automobile.
D. Demonstrates the principles of repairing a damaged automobile
E. Demonstrates the principles of removing, replacing, and aligning parts.
F. Demonstrates the principles of removing and installing glass.
G. Demonstrates the principles or removing and installing trim, hardware and upholstery.
H. Demonstrates the principles of removing and replacing chassis parts and straightening frame damage.
I. Demonstrates the principles of paint preparation.
J. Demonstrates the principles of preparation of refinishing.
K. Demonstrates the principles of painting and spot painting of an automobile.
L. Demonstrates the principles removing, repairing and replacing electric auto components.
M. Demonstrates the principles of working with plastics.
N. Demonstrates the principles of working with airbags.
O. Demonstrates the principles of working with structural foams, adhesives and sound deadeners.
P. Demonstrates the principles of working with automotive mechanical parts as involved with body repair.
Q. Reads and interprets damage reports.
R. Knows how to protect vehicles during repairs.
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T/CRR:
B1.1
B1.2
B1.3
B1.5
B1.6
B2.1
B3.1
B3.2
B5.1
B5.2
B6.1
B6.2
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(10)WS1.5
(8)R2.1
(10)R2.1
NS1.2
NS1.3
NS1.6
NS1.7
MR1.2 (1.d)
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II. BODY DESASSEMBLY AND REPLACEMENT
Planning and repair sequence
Trim, hardware, and upholstery
Aligning
Adjustment
Paneling/ door skins and quarter panels
Sectioning
Glass
Airbag/restraint system (general knowledge)
Structural foams, adhesives, and sound deadeners
Automotive electrical components
General mechanical skills
Understanding damage reports
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55
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35
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3. DAMAGE – The Student
Identifies the damaged parts of an automobile
Is proficient in making estimates of damage using the collision book/computer estimating system
Is proficient in explaining estimate to customer
Identifies the tools used to repair the damage.
Plans repair sequence.
Repairs the damage within the estimated time
Is proficient in paintless dent removal
4. PARTS – The Student
Identifies proper tools needed to remove and replace parts
Identifies parts to be removed
Removes and replaces or reinstalls parts.
Adjusts parts to be replaced to factory specification
5. GLASS – The Student
Identifies proper tools needed to remove and replace glass.
Is proficient in removing damaged glass.
Installs new glass to factory specification
Is proficient in cleaning new glass.
6. TRIM, HARDWARE, AND UPHOLSTERY – The Student
Identifies proper tools to remove and replace or reinstall trim, hardware and upholstery
Removes, replaces or reinstall trim, hardware and upholstery
Removes rubber and repairs or replaces it
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T/CRR:
B1.4
B2.1
B7.2
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NS 1.2
NS 1.3
NS 1.6
NS 1.7
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III. WELDING METHODS USED IN BODY REPAIRS
Auto body physics
Oxyacetylene welding
Brazing
Shrinking
Leading
Cutting (oxyacetylene/plazma arc)
Spot welding
Steel welding (MIG) thick & thin
Aluminum welding (TIG, MIG, spool gun)
Welding galvanized metal
I-CAR standards
Corrosion protection
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70
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10
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7. WELDING – The Student
Sets up an oxyacetylene torch
Demonstrates proficiency in using oxyacetylene torch
Demonstrates proficiency in welding
Demonstrates proficiency in brazing
Demonstrates proficiency in shrinking
Demonstrates proficiency in leading
Demonstrates proficiency in the cutting torch
Demonstrates proficiency in plasma cutting
Demonstrates in welding steel body parts (MIG)
Demonstrates proficiency in welding aluminum body parts (TIG, MIG, spool gun)
Demonstrates proficiency in welding galvanized metal.
Welds to I-CAR standards
Demonstrates proficiency in restoring corrosion protection
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T/CRR:
B1.4
B2.2
B4.2
B7.3
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P1.2(3a)
P1.2(1.1)
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IV. ANALYSIS OF DAMAGED METAL
A. Direct damage
B. Resulting indirect damage
C. Collision book/computer estimating system
D. Types of buckles
E. Pressure forces
F. Determining direction of damage
G. Estimating repair time
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10
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T/CRR:
B7.4
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V. TYPES OF METAL STRAIGHTENING
A. Metal finishing
B. Leading process
C. Plastic body filter
D. Shrinking with heat
E. Paint less dent removal
F. Working with aluminum
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85
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5
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VI. FRAME STRAIGHTENING
A .Auto body geometry and physics
B. Hooking up
C. Direction of pull
D. X-ing of frames
E. Use of measuring systems
F. Straightening
1. Porta power
2. Pull dozer
3. Power post (pulling)
4. Come-along
5. Friction jack
6. Mini bench
7. Dedicated and conventional bench
G. Use of electronic measuring system
1. Unibody chassis
2. Conventional frame
3. Straightening as per manufacturer
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8. CHASSIS – The Student
Identifies the damaged chassis parts
Describes the tools and equipment used to repair the damaged chassis
Disassembles and replaces damaged chassis parts to factory specification
Diagnoses alignment of chassis with appropriate system
Assigns/straightens chassis with appropriate systems
Applies various measuring systems
9. FRAME MACHINE – The Student
Set-up for measuring
Set-up for pulling
Analyzes damage and measurements
Set-up for unibody
Set-up for sport utility vehicle
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T/CRR:
B1.4
B2.1
B2.2
B3.1
B4.1
B4.5
B7.1
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G(11.0)
P(1.d)
MR1.1
MR2.3
MR2.4
MR3.3
NS1.2
NS1.3
NS1.6
NS1.7
P1.2(1.9)
P1.2(3.a)
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VII. PAINT SPRAY EQUIPMENT
A. Spray equipment identification
B. Operating spray equipment
C. Cleaning and maintaining equipment
D. Automization experiment
E. Spray gun adjustment
F. H.V.L.P.
G. Use of scales for mixing primers and paints
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40
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5
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T/CRR:
B2.1
B9.3
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NS1.2
NS1.3
NS1.6
NS1.7
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VIII. MATERIALS FOR REFINISHING
A. Auto body chemistry
B. Paint And measurements and math
C. Primers/paints
Lacquer
Enamel
Epoxy
Urethane
Base coat/clear coat
Waterborne paint and products
Candies and pearls
D. Sealers
E. Thinners and reducers
F. Guest speaker from paint manufacturer
G. Logging paint materials
H. Paint additives
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15
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T/CRR:
B1.4
B4.2
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NS1.2
NS1.3
NS1.6
NS1.7
MR1.1
MR2.4
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IX. PREPARATION FOR REFINISHING
A. Metal protection
B. Masking
C. Priming
D. Guide-coating
E. Sanding (block)
F. Undercoating
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50
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25
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10. PREPARATION FOR REFINISHING – The Student
Identifies automotive finishing
Identifies the tools to be used to prepare for refinishing.
Identifies materials to be used for refinishing
Masks a car
Prepares the damaged area for refinishing
Conditions metal
Is proficient in the use of automotive under coatings
pears
Is proficient in the use of paint additives
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T/CRR:
B2.1
B7.6
B9.2
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X. REFINISHING
A. Complete vehicle
B. Specialized work
1. Spot work matching, blending
C. Custom painting techniques
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55
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15
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11. REFINISHING – The Student
Identifies the materials to be used paint
Identifies the tools to be used to paint the damage
Is proficient in removing accessories before painting car
Is proficient in sanding damaged area or entire car
Correctly selects and uses sandpaper
Is proficient in painting damage
Is proficient in painting an automobile completely
Identifies compound damage on an automobile
Identifies wax damage on an automobile
Is proficient in cleaning tools after painting
Is proficient in the use of HVLP equipment
Is proficient in mixing and priming lacquers, enamels, epoxies and urethanes
Is proficient in mixing and painting lacquers, enamels and urethanes including candies and pearls
Is proficient in the use of paint additives
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T/CRR:
B1.4
B2.2
B9.4
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XI. PLASTIC COMPONENT
A. Identifying plastics
B. Adhesive repair
C. Plastic welding methods
D. Padded dashes
E. Retexturing, refinishing
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10
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5
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12. PLASTICS REPAIR – The Student
Identifies automotive plastics
Uses adhesive repair methods, tools and materials
Uses plastic welding methods, tools and materials
Removes and repairs padded dashes
Retextures and refinishes plastics after repair
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T/CRR:
B4.2
B9.1
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XII. DETAILING
A. Product knowledge
B. Cleaning interior and exterior
C. Color sanding
D. Pin striping
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10
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13. DETAILING – The Student
Identifies automotive plastics
Uses adhesive repair methods, tools and materials
Is proficient in color sanding
Is proficient in pin striping
Is proficient in buffing and polishing
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T/CRR:
B9.6
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XIII. JOB SEARCH INSTRUCTION
A. Selecting a job
B. Finding employment openings
C. Preparing for job interviews
D. Career ladders
1. Keeping and advancing on the job
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10
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WORKPLACE SKILLS AND BEHAVIOR
1. The Student
Is punctual and dependable
Follows directions
Works well with minimum supervision
Is cooperative
Takes initiative by working beyond minimum requirements
Meets job standards of neatness and grooming
Responds appropriately to criticism
Does neat work
Produces excellent quality of work
Demonstrates sensitivity to diversity and sexual harassment issues
JOB ACQUISITON SKILLS/LIFELONG LEARNING OPPORTUNITIES
THE STUDENT HAS AN AWARENESS OF CAREER OPTIONS AND LIFELONG LEARNING OPPORTUNITIES AND CAN PERFORM THE FOLLOWING:
Completed an appropriate resume and job application
Modeled job interview techniques
Attained awareness of advanced career and educational opportunities and the need for continuous education
Student has received instruction in job seeking and job keeping skills.
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T:
3.1
3.2
3.6
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(11,12)WS 2.5
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TOTALS
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465
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105
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