San Diego County Office of Education Page For Year: 2013-14 Regional Occupational Program



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San Diego County Office of Education Page

For Year: 2013-14 Regional Occupational Program Date Printed: 5/19/18



Course Outline/Competencies

Course # -565410 - Auto Body Repair Approved Hours: 570

District - 61 - Poway Unified School District Area: North

Submitted by - Ken Faverty Date: 11/17/09




Outline

Hours

Competencies

Curriculum Standards

Mention – M

Reinforce – R

Teach – T

Assessment

Reg

CC

CVE




CTE




Core Academic













I. DEVELOPMENT OF GENERAL SKILLS AND CONCEPTS

1. DEVELOPMENT OF GENERAL SKILLS AND CONCEPTS - The Student:
















  1. Shop safety practice and test

  2. Environmental, health, safety regulations

  3. Identification of hand tools

  4. Use of hand tools and equipment

  5. Measurements and math concepts

  6. Body component identification (handout)

  7. Introduction to M.S.D.S.

  8. Introduction to I-CAR

  9. Use of catalog and estimating guides

  10. Read and understand estimates

  11. Computer estimates

  12. Protection of vehicles during repairs

  13. Organization and cleanliness of work area

55

5




  1. Passed shop safety test 100%

  2. Complies with environmental, health and safety regulations or guidelines

  3. Demonstrates correct hand tool and equipment usage

  4. Correctly identifies hand tools

  5. Demonstrates the use of M.S.D.S.

  6. Applies measurements and math concepts

  7. Is familiar with I-CAR requirements

  8. Is familiar with auto body physics and chemistry

  9. Demonstrates ability to use catalog and estimating guides

2. THEORY- The Student Meets required 85% score on written and/or oral tests

  1. Identifies construction parts of an automobile body and chassis

B. Analyzes the damage to an automobile

C. Identifies the tools used to repair a damaged automobile.

D. Demonstrates the principles of repairing a damaged automobile

E. Demonstrates the principles of removing, replacing, and aligning parts.

F. Demonstrates the principles of removing and installing glass.

G. Demonstrates the principles or removing and installing trim, hardware and upholstery.

H. Demonstrates the principles of removing and replacing chassis parts and straightening frame damage.

I. Demonstrates the principles of paint preparation.

J. Demonstrates the principles of preparation of refinishing.

K. Demonstrates the principles of painting and spot painting of an automobile.

L. Demonstrates the principles removing, repairing and replacing electric auto components.

M. Demonstrates the principles of working with plastics.

N. Demonstrates the principles of working with airbags.

O. Demonstrates the principles of working with structural foams, adhesives and sound deadeners.

P. Demonstrates the principles of working with automotive mechanical parts as involved with body repair.

Q. Reads and interprets damage reports.

R. Knows how to protect vehicles during repairs.


T/CRR:

B1.1


B1.2

B1.3


B1.5

B1.6


B2.1

B3.1


B3.2

B5.1


B5.2

B6.1


B6.2




(10)WS1.5

(8)R2.1


(10)R2.1

NS1.2


NS1.3

NS1.6


NS1.7

MR1.2 (1.d)









II. BODY DESASSEMBLY AND REPLACEMENT

  1. Planning and repair sequence

  2. Trim, hardware, and upholstery

  3. Aligning

  4. Adjustment

  5. Paneling/ door skins and quarter panels

  6. Sectioning

  7. Glass

  8. Airbag/restraint system (general knowledge)

  9. Structural foams, adhesives, and sound deadeners

  10. Automotive electrical components

  11. General mechanical skills

  12. Understanding damage reports

55

35




3. DAMAGE – The Student

  1. Identifies the damaged parts of an automobile

  2. Is proficient in making estimates of damage using the collision book/computer estimating system

  3. Is proficient in explaining estimate to customer

  4. Identifies the tools used to repair the damage.

  5. Plans repair sequence.

  6. Repairs the damage within the estimated time

  7. Is proficient in paintless dent removal

4. PARTS – The Student

  1. Identifies proper tools needed to remove and replace parts

  2. Identifies parts to be removed

  3. Removes and replaces or reinstalls parts.

  4. Adjusts parts to be replaced to factory specification

5. GLASS – The Student

  1. Identifies proper tools needed to remove and replace glass.

  2. Is proficient in removing damaged glass.

  3. Installs new glass to factory specification

  4. Is proficient in cleaning new glass.

6. TRIM, HARDWARE, AND UPHOLSTERY – The Student

  1. Identifies proper tools to remove and replace or reinstall trim, hardware and upholstery

  2. Removes, replaces or reinstall trim, hardware and upholstery

  3. Removes rubber and repairs or replaces it

T/CRR:

B1.4


B2.1

B7.2





NS 1.2

NS 1.3


NS 1.6

NS 1.7








III. WELDING METHODS USED IN BODY REPAIRS

  1. Auto body physics

  2. Oxyacetylene welding

  3. Brazing

  4. Shrinking

  5. Leading

  6. Cutting (oxyacetylene/plazma arc)

  7. Spot welding

  8. Steel welding (MIG) thick & thin

  9. Aluminum welding (TIG, MIG, spool gun)

  10. Welding galvanized metal

  11. I-CAR standards

  12. Corrosion protection

70

10




7. WELDING – The Student

  1. Sets up an oxyacetylene torch

  2. Demonstrates proficiency in using oxyacetylene torch

  3. Demonstrates proficiency in welding

  4. Demonstrates proficiency in brazing

  5. Demonstrates proficiency in shrinking

  6. Demonstrates proficiency in leading

  7. Demonstrates proficiency in the cutting torch

  8. Demonstrates proficiency in plasma cutting

  9. Demonstrates in welding steel body parts (MIG)

  10. Demonstrates proficiency in welding aluminum body parts (TIG, MIG, spool gun)

  11. Demonstrates proficiency in welding galvanized metal.

  12. Welds to I-CAR standards

  13. Demonstrates proficiency in restoring corrosion protection

T/CRR:

B1.4


B2.2

B4.2


B7.3




P1.2(3a)

P1.2(1.1)









IV. ANALYSIS OF DAMAGED METAL

A. Direct damage

B. Resulting indirect damage

C. Collision book/computer estimating system

D. Types of buckles

E. Pressure forces

F. Determining direction of damage

G. Estimating repair time



10










T/CRR:

B7.4














V. TYPES OF METAL STRAIGHTENING

A. Metal finishing

B. Leading process

C. Plastic body filter

D. Shrinking with heat

E. Paint less dent removal

F. Working with aluminum


85

5






















VI. FRAME STRAIGHTENING

A .Auto body geometry and physics

B. Hooking up

C. Direction of pull

D. X-ing of frames

E. Use of measuring systems

F. Straightening

1. Porta power

2. Pull dozer

3. Power post (pulling)

4. Come-along

5. Friction jack

6. Mini bench

7. Dedicated and conventional bench

G. Use of electronic measuring system

1. Unibody chassis

2. Conventional frame

3. Straightening as per manufacturer













8. CHASSIS – The Student

  1. Identifies the damaged chassis parts

  2. Describes the tools and equipment used to repair the damaged chassis

  3. Disassembles and replaces damaged chassis parts to factory specification

  4. Diagnoses alignment of chassis with appropriate system

  5. Assigns/straightens chassis with appropriate systems

  6. Applies various measuring systems

9. FRAME MACHINE – The Student

  1. Set-up for measuring

  2. Set-up for pulling

  3. Analyzes damage and measurements

  4. Set-up for unibody

  5. Set-up for sport utility vehicle

T/CRR:

B1.4


B2.1

B2.2


B3.1

B4.1


B4.5

B7.1





G(11.0)

P(1.d)


MR1.1

MR2.3


MR2.4

MR3.3


NS1.2

NS1.3


NS1.6

NS1.7


P1.2(1.9)

P1.2(3.a)









VII. PAINT SPRAY EQUIPMENT

A. Spray equipment identification

B. Operating spray equipment

C. Cleaning and maintaining equipment

D. Automization experiment

E. Spray gun adjustment

F. H.V.L.P.

G. Use of scales for mixing primers and paints



40

5







T/CRR:

B2.1


B9.3





NS1.2

NS1.3


NS1.6

NS1.7








VIII. MATERIALS FOR REFINISHING

A. Auto body chemistry

B. Paint And measurements and math

C. Primers/paints



  1. Lacquer

  2. Enamel

  3. Epoxy

  4. Urethane

  5. Base coat/clear coat

  6. Waterborne paint and products

  7. Candies and pearls

D. Sealers

E. Thinners and reducers

F. Guest speaker from paint manufacturer

G. Logging paint materials

H. Paint additives


15










T/CRR:

B1.4


B4.2




NS1.2

NS1.3


NS1.6

NS1.7


MR1.1

MR2.4








IX. PREPARATION FOR REFINISHING

A. Metal protection

B. Masking

C. Priming

D. Guide-coating

E. Sanding (block)

F. Undercoating


50

25




10. PREPARATION FOR REFINISHING – The Student

  1. Identifies automotive finishing

  2. Identifies the tools to be used to prepare for refinishing.

  3. Identifies materials to be used for refinishing

  4. Masks a car

  5. Prepares the damaged area for refinishing

  6. Conditions metal

  7. Is proficient in the use of automotive under coatings

  8. pears

  9. Is proficient in the use of paint additives

T/CRR:

B2.1


B7.6

B9.2














X. REFINISHING

A. Complete vehicle

B. Specialized work

1. Spot work matching, blending

C. Custom painting techniques


55

15




11. REFINISHING – The Student

  1. Identifies the materials to be used paint

  2. Identifies the tools to be used to paint the damage

  3. Is proficient in removing accessories before painting car

  4. Is proficient in sanding damaged area or entire car

  5. Correctly selects and uses sandpaper

  6. Is proficient in painting damage

  7. Is proficient in painting an automobile completely

  8. Identifies compound damage on an automobile

  9. Identifies wax damage on an automobile

  10. Is proficient in cleaning tools after painting

  11. Is proficient in the use of HVLP equipment

  12. Is proficient in mixing and priming lacquers, enamels, epoxies and urethanes

  13. Is proficient in mixing and painting lacquers, enamels and urethanes including candies and pearls

  14. Is proficient in the use of paint additives




T/CRR:

B1.4


B2.2

B9.4














XI. PLASTIC COMPONENT

A. Identifying plastics

B. Adhesive repair

C. Plastic welding methods

D. Padded dashes

E. Retexturing, refinishing



10

5




12. PLASTICS REPAIR – The Student

  1. Identifies automotive plastics

  2. Uses adhesive repair methods, tools and materials

  3. Uses plastic welding methods, tools and materials

  4. Removes and repairs padded dashes

  5. Retextures and refinishes plastics after repair

T/CRR:

B4.2


B9.1













XII. DETAILING

A. Product knowledge

B. Cleaning interior and exterior

C. Color sanding

D. Pin striping


10







13. DETAILING – The Student

  1. Identifies automotive plastics

  2. Uses adhesive repair methods, tools and materials

  3. Is proficient in color sanding

  4. Is proficient in pin striping

  5. Is proficient in buffing and polishing

T/CRR:

B9.6














XIII. JOB SEARCH INSTRUCTION

A. Selecting a job

B. Finding employment openings

C. Preparing for job interviews

D. Career ladders

1. Keeping and advancing on the job



10







WORKPLACE SKILLS AND BEHAVIOR

1. The Student

  1. Is punctual and dependable

  2. Follows directions

  3. Works well with minimum supervision

  4. Is cooperative

  5. Takes initiative by working beyond minimum requirements

  6. Meets job standards of neatness and grooming

  7. Responds appropriately to criticism

  8. Does neat work

  9. Produces excellent quality of work

  10. Demonstrates sensitivity to diversity and sexual harassment issues

JOB ACQUISITON SKILLS/LIFELONG LEARNING OPPORTUNITIES

  1. THE STUDENT HAS AN AWARENESS OF CAREER OPTIONS AND LIFELONG LEARNING OPPORTUNITIES AND CAN PERFORM THE FOLLOWING:

  1. Completed an appropriate resume and job application

  2. Modeled job interview techniques

  3. Attained awareness of advanced career and educational opportunities and the need for continuous education

  4. Student has received instruction in job seeking and job keeping skills.

T:

3.1


3.2

3.6





(11,12)WS 2.5







TOTALS

465

105



























CODES: T—Transportation industry sector; T/CRR: Transportation industry sector/Collision Repair and Refinishing pathway; WS—Writing Strategies; R—Reading; MR—Math Reasoning; NS—Number Sense; P—Physics; G—Geometry.





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